Table of Contents
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CONTENTS
Cleaning Fresh Air Filter ................................................................................................. 67
Cleaning Recirculation Air Filter ..................................................................................... 67
EVERY 250 SERVICE HOURS ............................................................................. 68
Checking Radiator Hoses and Clamps........................................................................... 68
Checking Fuel Line and Intake Air Line .......................................................................... 68
Adjusting V-belt Tension................................................................................................. 69
Cleaning Inside of Main Frame....................................................................................... 69
Checking Drive Chain Tension ....................................................................................... 70
Replacing Air Cleaner Element....................................................................................... 71
Changing Engine Oil....................................................................................................... 71
Replacing Engine Oil Filter Cartridge ............................................................................. 72
EVERY 500 SERVICE HOURS ............................................................................. 73
Replacing Fuel Filter Cartridge ....................................................................................... 73
Changing Chain Case Oil ............................................................................................... 73
Changing Return Filter (First filter change: 250 hours)................................................... 74
Replacing Breather Filter ................................................................................................ 74
Replacing Hydraulic Oil Filter (First filter change: 50 hours) .......................................... 74
Checking Air-conditioner Drain ....................................................................................... 74
Replacing Water Separator Filter Element ..................................................................... 75
EVERY 1000 SERVICE HOURS ........................................................................... 75
Filter)............................................................................................................................... 75
Hydraulic Oil Check with Hydraulic Hammers ................................................................ 76
Adjusting Engine Valve Clearance ................................................................................. 77
EVERY 1500 SERVICE HOURS ........................................................................... 77
Checking Injector Tip ...................................................................................................... 77
Replacing Oil Separator Element ................................................................................... 77
Checking PCV (Positive Crankcase Ventilation) Valve .................................................. 77
Checking EGR Cooler .................................................................................................... 77
EVERY 2000 SERVICE HOURS ........................................................................... 77
Checking the Alternator and Starter Motor ..................................................................... 77
EVERY 3000 SERVICE HOURS ........................................................................... 77
Checking EGR System ................................................................................................... 77
Checking Turbocharger .................................................................................................. 77
Cleaning Diesel Particulate Filter (DPF) ......................................................................... 77
ANNUAL SERVICING............................................................................................ 78
Checking Air-Conditioner Pipes and Hoses.................................................................... 78
Checking Exhaust Manifold (Cracks, Gas, Leakage and Mounting Screw) ................... 78
Checking Intake Air Line for Air Leaks............................................................................ 78
Checking Boost Sensor and AFS (Air Flow Sensor) ...................................................... 78
Checking Condition of Diesel Particulate Filter (DPF) Muffler ........................................ 78
Leak ................................................................................................................................ 78
Checking Diesel Particulate Filter (DPF) Exhaust Gas Temperature Sensor................. 78
Checking EGR Piping for Gas Leak ............................................................................... 78
BIENNIAL SERVICING .......................................................................................... 78
Changing Radiator Coolant ............................................................................................ 78
Replacing Fuel Hose ...................................................................................................... 79
Replacing Intake Air Line................................................................................................ 79
Replacement of Radiator Hoses..................................................................................... 80
Replacing Air-Conditioner Pipes and Hoses................................................................... 80
Replacement of Closed Breather Related Rubber Piping .............................................. 80
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Table of Contents
