Kubota SIDEKICK RTV-XG850 Operator's Manual
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Kubota SIDEKICK RTV-XG850 Operator's Manual

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AX . G . 1 - 1 . - . AK
PRINTED IN U.S.A.
UTILITY VEHICLE
R
T
V
X
G
8
This OHRV is equipped with exhaust and evaporative emission controls. The removal or modification of evaporative
5
English (Australia)
or exhaust emission-related parts on this OHRV is illegal. Violators may be subject to civil and/or criminal penalties
0
Code No. K7814-7121-2
as provided under California and federal law.
©
KUBOTA Corporation 2019
OPERATOR'S MANUAL
1TMXL00001A01
READ AND SAVE THIS MANUAL

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Summary of Contents for Kubota SIDEKICK RTV-XG850

  • Page 1 OHRV is illegal. Violators may be subject to civil and/or criminal penalties AX . G . 1 - 1 . - . AK Code No. K7814-7121-2 as provided under California and federal law. READ AND SAVE THIS MANUAL © PRINTED IN U.S.A. KUBOTA Corporation 2019...
  • Page 2 ABBREVIATION LIST KUBOTA Corporation is ··· Abbreviations Definitions Two Wheel Drive Since its inception in 1890, KUBOTA Corporation has grown to Four Wheel Drive rank as one of the major firms in Japan. American Petroleum Institute ASTM American Society for Testing and Materials, USA...
  • Page 3 UNIVERSAL SYMBOLS As a guide to the operation of your vehicle, various universal symbols have been utilized on the instruments and controls. The symbols are shown below with an indication of their meaning. Safety Alert Symbol EPS Warning Seat Belt (3 point type) Differential Lock Fuel-Level/Gasoline Fuel Differential Lock Hold...
  • Page 4 FOREWORD You are now the proud owner of a KUBOTA Vehicle. This vehicle is a product of KUBOTA quality engineering and manufacturing. It is made of excellent materials and under a rigid quality control system. It will give you long, satisfactory service.

  • Page 5: Table Of Contents

    CONTENTS SAFE OPERATION........................5 SERVICING OF VEHICLE ......................17 WARRANTY................................ 17 SCRAPPING THE VEHICLE AND ITS PROCEDURE ..................17 SPECIFICATIONS........................18 SPECIFICATION TABLE............................. 18 TRAVELING SPEEDS ............................19 VEHICLE LIMITATIONS ......................20 INSTRUMENT PANEL AND CONTROLS .................21 LOCATION OF PARTS ............................21 INSTRUMENT PANEL ............................24 PRE-OPERATION CHECK ......................25 DAILY CHECK ..............................
  • Page 6 1. 12 V electric outlet ............................. 37 2. Utility box ..............................38 3. Glove box and glove box cover (if equipped) .................... 38 OPERATING TECHNIQUES..........................38 1. Differential lock ............................38 2. Unfamiliar terrain ............................39 3. Driving in reverse............................39 4.
  • Page 7 10. Checking brake pedal ..........................61 11. Checking parking brake ........................... 61 ™ 12. Checking Easy Checker ........................61 13. Checking head light, and so on ....................... 61 14. Checking seat belt, ROPS and door latch ....................62 15. Checking joint boot ..........................62 16.
  • Page 8 2. Replacing slow-blow fuses ........................81 3. Replacing light bulb ........................... 82 STORAGE..........................83 VEHICLE STORAGE ............................83 REMOVING THE VEHICLE FROM STORAGE....................83 TROUBLESHOOTING .......................85 ENGINE TROUBLESHOOTING ......................... 85 BATTERY TROUBLESHOOTING........................86 MACHINE TROUBLESHOOTING ........................87 OPTIONS ...........................88 LIST OF OPTIONS ............................. 88 INDEX............................89 RTV-XG850...

  • Page 9: Safe Operation

    If any structural member of the ROPS is damaged, • Never wear loose, torn, or bulky clothing around the replace the entire structure at your local KUBOTA vehicle. It may catch on moving parts or controls, Dealer.
  • Page 10 • Do not start engine by shorting across starter from lightning. terminals or bypassing the safety start switch. The • The RTV-XG850 (Sidekick) operates slightly vehicle may start in gear and move if normal different from other KUBOTA RTV series; it has starting circuitry is bypassed. RTV-XG850...
  • Page 11 SAFE OPERATION more horsepower, Continuously Variable uneasy on it, do not operate on it. Stay off Transmission (CVT) and a centrifugal clutch. As a slopes too steep for safe operation. result, the drive engages quickly and the unit may 2. Driving forward out of a ditch, mired condition or move or “jump”...
  • Page 12 SAFE OPERATION 7. Other miscellaneous slope, chock wheels always with attachment on the ground. • Clean platform if dirty and remove any debris from Failure to comply with this warning may allow the around foot controls. vehicle to move and could cause injury or death. •...
  • Page 13 • To avoid sparks from an accidental short circuit, people, pets and wildlife. Please dispose properly. always disconnect the battery's ground cable (-) See your local recycling center or KUBOTA Dealer first and reconnect it last. to learn how to recycle or get rid of waste products.
  • Page 14 SAFE OPERATION SAFETY LABELS RTV-XG850...
  • Page 15 SAFE OPERATION RTV-XG850...
  • Page 16 SAFE OPERATION RTV-XG850...
  • Page 17 SAFE OPERATION RTV-XG850...
  • Page 18 SAFE OPERATION RTV-XG850...
  • Page 19 • Clean safety labels with soap and water, and dry with a soft cloth. • Replace damaged or missing safety labels with new labels from your local KUBOTA Dealer. • If a component with safety label(s) attached is replaced with a new part, make sure new label(s) is (are) attached in the same location(s) as the replaced component.
  • Page 20 RTV-XG850...

  • Page 21: Servicing Of Vehicle

    (1) Engine serial number (2) Transmission assy serial number WARRANTY This vehicle is warranted under the KUBOTA Limited Express Warranty a copy of which may be obtained from your selling dealer. No warranty shall, however, apply if the vehicle has not been handled according to the instruction given in the operator's manual even it is within the warranty period.

  • Page 22: Specifications

     SPECIFICATIONS SPECIFICATION TABLE SPECIFICATIONS SPECIFICATION TABLE RTV-XG850 Model Worksite Model GZ8510 Type 2 cylinder DOHC, 4-cycle, Liquid-cooled, EFI Gas Engine Displacement L (cu. in.) 0.851 (51.9) Low idling revolution 1200 to 1300 Fuel capacity L (U.S.gals) 32.7 (8.6) Transmission Continuously variable transmission (CVT) with inertial clutch Wheels, drive system 4, Rear 2WD or 4WD Front: LSD...

  • Page 23: Traveling Speeds

    TRAVELING SPEEDS  SPECIFICATIONS RTV-XG850 Model Worksite 25x10-12 ATV Front 25x10-12 HDWS Tires 25x10-12 ATV Rear 25x10-12 HDWS Tilt steering wheel Standard Seat belt 3 point type Front guard Standard Glove box cover Standard Cargo assist gas spring Standard Body color Orange/Black Measured by manufacturer NOTE :...

  • Page 24: Vehicle Limitations

     VEHICLE LIMITATIONS VEHICLE LIMITATIONS The KUBOTA Vehicle has been thoroughly tested for proper performance with implements sold or approved by KUBOTA. Use with implements below may result in malfunctions or failures of the machine, damage to other property and injury to the operator or others.

  • Page 25: Instrument Panel And Controls

    LOCATION OF PARTS  INSTRUMENT PANEL AND CONTROLS INSTRUMENT PANEL AND CONTROLS LOCATION OF PARTS Illustrated contents (1) ROPS (2) Front hood ..........................................55 (3) Headlight..........................................31 (4) Winch mount bracket ......................................48 (5) Front trailer hitch bracket ...................................... 48 (6) Battery ..........................................67 (7) Front guard (if equipped) (8) Door ............................................
  • Page 26  INSTRUMENT PANEL AND CONTROLS Illustrated contents (1) Steering wheel (2) Cup holder (3) Horn button ................32 (4) Key switch................. 26 (5) Turn signal light switch (if equipped) (6) Head light switch............... 31 (7) Hazard light switch (if equipped)..........31 (8) Brake pedal................
  • Page 27  INSTRUMENT PANEL AND CONTROLS Illustrated contents (1) Cargo bed ................. 43 (2) Tailgate ..................44 (3) Tail lamp (Combination lamp if equipped)......... 31 (4) Muffler..................70 (5) Rear trailer hitch bracket............48 (6) Fuel tank cap ................57 (7) Rear trailer hitch (if equipped) ..........48 (8) Rear work light (if equipped) (9) Backup beeper (if equipped) RTV-XG850...

  • Page 28: Instrument Panel

     INSTRUMENT PANEL AND CONTROLS INSTRUMENT PANEL INSTRUMENT PANEL Illustrated contents (1) Speedometer ................. 36 (6) 4WD indicator ................34 ™ (2) Hourmeter / odometer / error code ..........36 (7) Easy Checker ................35 (3) Coolant temperature gauge ............36 (8) Range gear shift position ...............

  • Page 29: Pre-Operation Check

    DAILY CHECK  PRE-OPERATION CHECK PRE-OPERATION CHECK DAILY CHECK To prevent trouble from occurring, it is important to know the condition of the vehicle well. Check it before starting. WARNING To avoid serious injury or death: • Be sure to check and service the vehicle on a level surface with the engine shut off and the parking brake “ON”...

  • Page 30: Operating The Engine

     OPERATING THE ENGINE STARTING THE ENGINE OPERATING THE ENGINE WARNING To avoid serious injury or death: • Read and understand the safe operation section. • Read and understand the safety labels located on the vehicle. • To avoid the danger of exhaust fume poisoning, do not operate the engine in a closed building without proper ventilation.

  • Page 31: Cold Weather Starting

    STARTING THE ENGINE  OPERATING THE ENGINE 5. Insert the key into the key switch and turn it “ON”. c. With the key switch “ON”, when the operator or passenger does not fasten the seat belt, seat belt warning lamp(7) comes on. IMPORTANT : ™...

  • Page 32: Stopping The Engine

     OPERATING THE ENGINE STOPPING THE ENGINE WARMING UP THE ENGINE 3. If it is still hard to start the engine, depress the speed control pedal by approximately 1/4 way down after hearing the sound of engine combustion while WARNING holding the key in “START” position. To avoid serious injury or death: IMPORTANT : •...
  • Page 33  OPERATING THE ENGINE • The parts such as the muffler may be hot. Be careful not to get burned in connecting jumper cables. When jump starting the engine, follow the instructions below to safely start the engine. 1. Bring helper vehicle with a battery of the same voltage as the disabled vehicle within easy cable reach.

  • Page 34: Operating The Vehicle

     OPERATING THE VEHICLE OPERATING NEW VEHICLE OPERATING THE VEHICLE OPERATING NEW VEHICLE • Read and understand the safe operation section. How a new vehicle is handled and maintained • Read and understand the safety labels located determines the life of the vehicle. on the vehicle.

  • Page 35: Seat Belt

    STARTING THE VEHICLE  OPERATING THE VEHICLE (1) Door (A) “UNLOCK” (1) Tilt lever (P) “PULL” (2) Door handle 4. Head light switch 2. Seat belt The head light switch is operative when the key switch Be sure to wear your seat belt. Make sure the seat belt is in the “ON”...

  • Page 36: Hazard Light Switch (If Equipped)

     OPERATING THE VEHICLE STARTING THE VEHICLE 6. Turn signal light switch (if equipped) To indicate a right turn, turn the turn signal light switch clockwise. To indicate a left turn, turn the turn signal light switch counter-clockwise. When the left or right signal is activated, the indicated turning light will flash and the other will stay on.

  • Page 37: Brake Pedal

    STARTING THE VEHICLE  OPERATING THE VEHICLE 8. Brake pedal Range gear shift position display The range gear shift position is displayed on the LCD panel. WARNING To avoid serious injury or death: • If the operator suddenly brakes, an accident may occur due to loss of control or the shifting forward of heavy loads.

  • Page 38: Wd Lever

     OPERATING THE VEHICLE STARTING THE VEHICLE 10. 4WD lever Front wheel drive is effective for the following jobs: • When greater pulling force is needed, such as working in a wet field, when pulling a trailer, or WARNING when working with a front-end blade. To avoid serious injury or death: •...

  • Page 39: Check During Driving

    3. After the vehicle has stopped, put the range gear electrical charging system or consult your local shift lever in neutral, and set the parking brake. KUBOTA Dealer. CHECK DURING DRIVING Low brake fluid level If the brake fluid goes below the prescribed level, IMPORTANT : ™...

  • Page 40: Coolant Temperature Gauge

    Restart the engine next. If an WARNING error code is displayed again, consult your KUBOTA To avoid serious injury or death: Dealer. • Do not remove radiator cap until coolant and engine temperature has cooled.

  • Page 41: Tachometer

    CHECK DURING DRIVING  OPERATING THE VEHICLE 6. Tachometer WARNING The tachometer indicates the engine speed. To avoid serious injury or death: Before dismounting vehicle • Always set parking brake and lower all implements to the ground. Leaving transmission in gear with the engine stopped will not prevent vehicle from rolling.

  • Page 42: Utility Box

     OPERATING THE VEHICLE ACCESSORY battery may discharge very rapidly or the outlet may fail. IMPORTANT : • Do not use as a cigarette lighter. • Do not use when wet. • Make sure that the cap is closed when the outlet is not used.

  • Page 43: Unfamiliar Terrain

    OPERATING TECHNIQUES  OPERATING THE VEHICLE 2. Release the pedal before your hand leaves the • Do not suddenly engage the brake. differential lock holder. The differential lock is then maintained even if your foot leaves the pedal. 3. The lock is released when the foot pedal is depressed again.

  • Page 44: Turning The Vehicle

     OPERATING THE VEHICLE OPERATING TECHNIQUES 6. Hills WARNING To avoid serious injury or death: • Do not turn sideways on a hill, or the vehicle may roll over. • Always go straight up or down the hill. • Slow down until you can get a clean view of the other side at the crest of a hill.

  • Page 45: Traversing Hillsides

    OPERATING TECHNIQUES  OPERATING THE VEHICLE 7. Traversing hillsides • Never operate the vehicle in the fast flowing water or in water deeper than the bottom edge of the axle caps. WARNING • Wet brakes may reduce the stopping ability of To avoid serious injury or death: the vehicle.
  • Page 46  OPERATING THE VEHICLE OPERATING TECHNIQUES (1) Rubber plug (A) Left rear tire (2) CVT cover RTV-XG850...

  • Page 47: Cargo Bed

    CARGO BED  CARGO BED CARGO BED CARGO BED 1. Cargo bed general caution WARNING To avoid serious injury or death: • Never carry passengers in the cargo bed. They can be tossed about or even thrown off causing serious injury or death. •...

  • Page 48: Cargo Bed Tailgate

     CARGO BED CARGO BED Quick reference table for cargo load Permissible cargo Cargo bed capacity Model Occupant opt. + acc. (W) load (CBC) (PCL) 548 kg (1210 lbs.) - W 95 kg (209 lbs.) Blade weight RTV-XG850 Worksite model 454 kg (1000 lbs.) =190 kg 453 kg (999 lbs.) - W (418 lbs.)

  • Page 49: Raising And Lowering The Cargo Bed

    CARGO BED  CARGO BED (1) Tailgate (1) Latch (A) “LOCK” (2) Arm (latch) (2) Handgrip (B) “RELEASE” (3) Wire loop IMPORTANT : • To avoid muffler damage: Do not remove the snap pin and wire loop. • To avoid tailgate damage: Do not operate for a long period of time with the cargo bed raised and the tailgate opened.

  • Page 50: Tires And Wheels

    Do not inflate tires above the recommended pressure shown in the operator's manual. IMPORTANT : • Do not use tires other than those approved by Kubota. All terrain vehicle tire (ATV) 1. Inflation pressure Though the tire pressure is factory-set to the prescribed level, it naturally drops slowly in the course of time.

  • Page 51: Shock Absorbers

    NOTE : • If you feel any difficulty in the adjustment, WARNING consult your local KUBOTA Dealer. To avoid serious injury or death: • Be sure to work on a firm, flat and level surface The shock absorber spring is adjusted to second with the engine shut off and parking brake position (default) in the figure below.

  • Page 52: Towing And Transporting

     TOWING AND TRANSPORTING TOWING AND TRANSPORTING TOWING AND TRANSPORTING TOWING AND TRANSPORTING 2. Front trailer hitch (if equipped) 1. Rear trailer hitch (if equipped) WARNING To avoid serious injury or death: WARNING • Do not tow this vehicle unless all the functions To avoid serious injury or death: of the vehicle are properly working, since the •...

  • Page 53: Transport The Vehicle Safely

    TOWING AND TRANSPORTING  TOWING AND TRANSPORTING (1) Winch mount bracket (1) Lower arm (A) Rear stabilizer (2) Heavy-duty strap 4. Transport the vehicle safely IMPORTANT : • Do not apply the straps and chains to the Pay attention to the points below when transporting the rear stabilizer.

  • Page 54: Maintenance

    • If you do not have the knowledge and equipment which are necessary to perform the maintenance task, consult your local KUBOTA Dealer. • Have your local KUBOTA Dealer perform inspection items which are marked *10 in the chart below. SERVICE INTERVALS...
  • Page 55  MAINTENANCE Indication of hour meter (hr) After 500 (Indication of odometer-km) Ref. Items (After Page 15000 km) (1500) (3000) (4500) (6000) (7500) (9000) (10500) (12000) (13500) (15000) every 100 Engine oil Change ○ ○ ○ ○ ○ ☆ (3000 km) every 100 Transmission Check...
  • Page 56 See the Emissions Warranty Statement. – To ensure the best quality and reliability, use new KUBOTA Genuine parts or their equivalents for repair and replacement, whenever you have maintenance done. RTV-XG850...

  • Page 57: Lubricants, Fuel And Coolant

    0.28 L (0.3 U.S.qts.) KUBOTA DOT3 GENUINE BRAKE FLUID Oil amount when the oil level is at the upper level of the oil level gauge. KUBOTA UDT or SUPER UDT-2 fluid --- KUBOTA original transmission hydraulic fluid Greasing No. of greasing points...
  • Page 58 Do not mix different brands or grades. Brake fluid: Always use KUBOTA DOT3 GENUINE BRAKE FLUID from a sealed container. If it is not available, you should use only DOT3 fluid as a temporary replacement from a sealed container. However, the use of any non-KUBOTA brake fluid can cause corrosion and decrease the life of the system.

  • Page 59: Periodic Service

    HOW TO OPEN THE HOOD AND TILT THE SEAT  PERIODIC SERVICE PERIODIC SERVICE 2. Remove the utility box and maintenance cover. WARNING To avoid serious injury or death: • Do not work under any hydraulically supported devices. They can settle, suddenly leak down, or be accidentally lowered.

  • Page 60: How To Raise The Cargo Bed

     PERIODIC SERVICE HOW TO RAISE THE CARGO BED HOW TO RAISE THE CARGO WARNING To avoid serious injury or death: • When servicing under raised bed, make sure safety support is properly mounted. • Do not touch muffler or exhaust pipes while they are hot;...

  • Page 61: Daily Check

    DAILY CHECK  PERIODIC SERVICE WARNING To avoid serious injury or death: • Be sure to check and service the vehicle on a flat surface with the engine shut off and the parking brake “ON”. 1. Walk around inspection Look around and under the vehicle for such items as loose bolts, trash build-up, oil or coolant leaks, broken or worn parts.
  • Page 62  PERIODIC SERVICE DAILY CHECK • Use only an approved fuel container. Use only nonmetal, portable fuel containers approved by Check the fuel level. Take care that the fuel tank does the Underwriter's Laboratory (U.L.) or the not become empty. American Society for Testing & Materials Before refueling, clean dirt, mud, debris and water from (ASTM).

  • Page 63: Checking Engine Oil Level

    DAILY CHECK  PERIODIC SERVICE • For gasoline engines, do not use gas with methanol. Methanol is harmful to your health and to the environment. IMPORTANT : • Do not use stale fuel. • Fill fuel tank at the end of daily operation to prevent condensation in the fuel tank.

  • Page 64: Checking Coolant Level

    • Use clean, fresh water and antifreeze to fill the recovery tank. • If water should leak, consult your local KUBOTA Dealer. 7. Cleaning radiator screen WARNING (1) Drain cap (3) Intake pipe...

  • Page 65: Checking Brake Fluid Level

    ™ Checker lamps. • Stop the engine and chock the wheels before 2. Consult your local KUBOTA Dealer if broken. checking brake pedal. 1. Inspect the brake pedals for free travel, and smooth 13. Checking head light, and so on operation.

  • Page 66: Checking Seat Belt, Rops And Door Latch

    1. Check to see if the joint boots are not damaged. 2. If the boots are cut, cracked or shows signs of (1) Joint boot (2) Rear drive shaft deterioration, consult your local KUBOTA Dealer. (1) Joint boot (A) Rear stabilizer (1) Joint boot...

  • Page 67: Checking Tire

    5. The engine must not crank. 6. Repeat the step 2 to 5 with the range gear shift lever at [L] and [R] each position. 7. If it cranks, consult your local KUBOTA Dealer for service. (1) Ground (B) “NORMAL”...
  • Page 68  PERIODIC SERVICE EVERY 50 HOURS OR 1500 KM (1) Parking brake lever (spray (A) Operator's seat (1) Cargo bed pivot (spray type grease) type grease) (1) Range gear shift lever pivot (A) Radiator (1) Battery terminals (For this access, see Charging the battery on (spray type grease) page 68.) (1) Differential lock pedal (spray type grease)

  • Page 69: Every 100 Hours Or 3000 Km

    EVERY 100 HOURS OR 3000 KM  PERIODIC SERVICE (1) Front A-ARM (grease fitting) (on both sides) (1) Tightening torque (nuts) Aluminum wheel, steel wheel: 130 to 150 N ⋅ m / 13.3 to 15.2 kgf ⋅ m / 95.9 to 110 lbf ⋅ ft 2.

  • Page 70: Cleaning Air Cleaner Primary Element

    If pad is damaged or its thickness is less than 1 mm not been used for 1 year. (3/64 inch), contact your local KUBOTA Dealer. Do not blow material onto yourself. Wear appropriate protective gear when cleaning element.

  • Page 71: Checking Fuel Pump Filter

    2. Raise the cargo bed and mount the safety support. 5. If the engine rotation does not increase easily or 3. Stop the engine. anything seems unusual, consult your KUBOTA 4. Remove the rear skid plate. Dealer. 5. To drain the used oil, remove the drain plug at the The fuel pump filter may be clogged.

  • Page 72: Charging The Battery

     PERIODIC SERVICE EVERY 100 HOURS OR 3000 KM away completely with water immediately and from the battery at all times, especially when seek medical attention. charging the battery. • Keep open sparks and flames away from the Read and heed the battery safety label. battery at all times.

  • Page 73: Directions For Battery Storage

    EVERY 100 HOURS OR 3000 KM  PERIODIC SERVICE 3. Remove the push rivet of the sheet and flip up the sheet. (1) Screw (2) Battery cover (1) Push rivet (2) Sheet NOTE : • To remove the push rivet: 1. Push the pin to unlock. 2.

  • Page 74: Adjusting Toe-In

     PERIODIC SERVICE EVERY 100 HOURS OR 3000 KM 7. Adjusting toe-in 8. Cleaning spark arrester Proper toe-in 5 to 15 mm (0.2 to 0.59 in.) WARNING 1. Park vehicle on a flat place. To avoid serious injury or death: 2. Turn steering wheel so front wheels are in the •...

  • Page 75: Checking Exhaust System

    If necessary, replace faulty part. If you do not know the failure, Be sure to do the following servicing once every 200 consult your local KUBOTA Dealer for this service. hours or 6000 km, whichever comes first. 1. Checking brake pedal 10.

  • Page 76: Checking Brake Light Switch

     PERIODIC SERVICE EVERY 200 HOURS OR 6000 KM (1) Brake pedal (A) “FREE TRAVEL” (1) Parking brake lever (B) “PEDAL STROKE” 2. Checking brake light switch 1. Park the vehicle on a flat surface. 2. Step on the brake pedal to check if the brake light comes on.

  • Page 77: Checking Spark Plug Condition And Gap

    (1) Engine oil filter IMPORTANT : • To prevent serious damage to the engine, use only a KUBOTA genuine filter. 5. Checking spark plug condition and gap Remove the spark plugs, check condition, and reset the gap or replace with new plugs as necessary.

  • Page 78: Changing Front Axle Case Oil

     PERIODIC SERVICE EVERY 400 HOURS OR 12000 KM 2. Changing front axle case oil • Allow engine to cool down sufficiently, oil can be hot and can burn. 1. Park the vehicle on a level surface. 1. Park the vehicle on a level surface. 2.

  • Page 79: Every 1 Year

    EVERY 1 YEAR  PERIODIC SERVICE EVERY 1 YEAR 1. Checking fuel line The fuel line is made of rubber and ages regardless of service period. Fuel lines should be checked every 1 year. WARNING To avoid serious injury or death: •...

  • Page 80: Checking Intake Air Line

     PERIODIC SERVICE EVERY 1 YEAR Details about the cause of the overheat and its countermeasures can be found in a different section. (See TROUBLESHOOTING on page 85.) 3. Checking intake air line 1. Check to see if the hoses and hose clamps are tight and not damaged.

  • Page 81: Checking Cvt Intake Air Line

    EVERY 1 YEAR  PERIODIC SERVICE 2. If hoses and clamps are found to be worn or damaged, replace or repair them at once. (1) Hose (Intake CVT) (A) Left rear tire (2) Frame (Intake from inside of hood) (3) Hose clamp (1) Hose (2) Hose clamp (4) Rubber plug...

  • Page 82: Checking Brake Hose And Pipe

    KUBOTA Dealer for this service. (1) Brake pipe (A) Drive shaft EVERY 2 YEARS 1. Changing brake fluid Consult your local KUBOTA Dealer for this service. (See Checking brake fluid level on page 61.) (1) Brake pipe 2. Flushing cooling system and changing coolant...

  • Page 83: Antifreeze

    Always use a 50/50 mix of long-life coolant and clean soft water in KUBOTA engines. Consult your local KUBOTA Dealer concerning coolant for extreme conditions. 1. Long-life coolant (hereafter LLC) comes in several types. Use ethylene glycol (EG) type for this engine.

  • Page 84: Every 4 Years

    Failure to follow this procedure may result in 7. Kubota's genuine long-life coolant has a service life serious damage to the vehicle electrical system. of 2 years. Be sure to change the coolant every 2 Consult your local KUBOTA Dealer for specific years.

  • Page 85: Replacing Slow-Blow Fuses

    (F) Front electrical cabling. If any of them have blown out, be sure to pinpoint the cause. Never use any substitute, use only a KUBOTA genuine part. Replacement procedure 1. Disconnect the negative cable of the battery. 2. Open the seats and remove the utility box and maintenance cover.

  • Page 86: Replacing Light Bulb

     PERIODIC SERVICE SERVICE AS REQUIRED 7. Connect the negative battery cable. (1) Slow-blow fuse (A) Fuse box (2) Slow-blow fuse (3) Slow-blow fuse Slow-blow Capacity (A) Protected circuit fuse no. Check circuit against wrong battery connection Dynamo EPS (BAT) 3. Replacing light bulb •...

  • Page 87: Storage

    VEHICLE STORAGE  STORAGE STORAGE • When washing the vehicle, be careful not to get water in the CVT air outlet. WARNING In such case, remove the rubber plug and To avoid serious injury or death: drain the water. • Do not clean the vehicle with engine running. •...
  • Page 88  STORAGE 4. Start the engine. Observe all gauges. If all gauges are functioning properly and reading normal, move the vehicle outside. Once outside, park the vehicle and let the engine idle for at least 5 minutes. Shut the engine off and walk around vehicle and make a visual inspection looking for evidence of oil or water leaks.

  • Page 89: Troubleshooting

    No fuel. • Replenish fuel. • Improper or stale fuel. (Fuel quality is poor.) • Replace fuel and consult your KUBOTA Dealer. • Water or dirt in the fuel system. • Replace fuel and consult your KUBOTA Dealer. • Fuel filter clogged or damaged.

  • Page 90: Battery Troubleshooting

    Accelerator pedal and cable are not put back in • Check pedal and cable. place. • Consult your KUBOTA Dealer. If you have any questions, contact your local KUBOTA Dealer. BATTERY TROUBLESHOOTING Trouble Cause Countermeasure Preventive measure The starter does not function.

  • Page 91: Machine Troubleshooting

    Brake fluid level is low. • Check fluid level. • Air is in brake system. • Consult your KUBOTA Dealer. • Brake pads are worn. • Consult your KUBOTA Dealer. • If you have any questions, consult your local KUBOTA Dealer. RTV-XG850...

  • Page 92: Options

     OPTIONS LIST OF OPTIONS OPTIONS LIST OF OPTIONS Consult your local KUBOTA Dealer for further details. • Addtional head lights • Addtional guards • Backup beeper • Bed liner • Cabin • Cargo bed extender • Cargo bed sides rail •...

  • Page 93: Index

    INDEX Symbols clamp checking..............75 12 V electric outlet............37 coolant 4WD lever..............34 changing..............78 specifications............53 coolant level checking..............60 air cleaner primary element coolant temperature gauge......... 36 cleaning..............66 cooling system replacing..............74 flushing..............78 air cleaner secondary element CVT belt replacing..............74 checking..............71 antifreeze..............
  • Page 94 engine valve clearance checking..............73 light bulb error code..............36 replacing..............82 exhaust system location of parts............21 checking..............71 locking and unlocking the door........30 lubricants specifications............53 front axle case oil lubricating oil changing..............74 changing..............30 front end..............56 front trailer hitch (if equipped)........48 fuel machine specifications............53...
  • Page 95 safety vehicle before operating the vehicle........5 before operating............5 general information..........5 operating..............6 operating on slopes..........7 parking..............8 operating the vehicle..........6 removing from storage.......... 83 starting to operate the vehicle......... 6 scrapping procedure..........17 safety for children............7 servicing............. 8,17 safety labels..............
  • Page 96 U.S. Environmental Protection Agency (EPA) and California Air Resources Board (CARB). KUBOTA must warrant the emission control system on off-highway recreational vehicles for the periods of time listed below provided there has been no abuse, neglect, improper maintenance, or unapproved modification to your vehicle.
  • Page 97 KUBOTA cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. 2. As the vehicle owner, you should also be aware that KUBOTA may deny your warranty coverage if your vehicle or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
  • Page 98 2. Listed below are the evaporative emission-related parts covered by Federal and California Emission Control Systems Warranties. If any evaporative emission-related part on your off-highway recreational vehicles is defective, the part will be repaired or replaced by Kubota Corporation: a. Evaporative emission-related parts: For Federal models outside of California-two (2) years; for California models in California -30 months, 2,500 miles (~4,000 km), or 250 hours of operation, whichever comes first.
  • Page 99  EMISSION RELATED WARRANTY • Vapor hoses • Control (2-way) valve • Purge valve (California model only) • Carbon canister (California model only) b. “high-priced” evaporative emission-related parts: California models in California - 60 months, 5000 miles (~8,000 km), or 500 hours of engine operation, whichever comes first. •...

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