Kubota SVL97-2 Track Loader Manuals

Manuals and User Guides for Kubota SVL97-2 Track Loader. We have 1 Kubota SVL97-2 Track Loader manual available for free PDF download: Operator's Manual

Kubota SVL97-2 Operator's Manual (159 pages)

Compact Track Loader

Brand: Kubota | Category: Compact Loader | Size: 20 MB

Table of Contents
7
Safe Operation
13
Service of the Machine
31
Dealer Service
31
Warranty Policy
31
Procedure for Scrapping the Machine
32
Technical Data
33
Specification Table
33
Machine Parts
34
Description of Machine Parts
34
Instrument Panel and Switch
36
Instrument Panel
36
Fuel Gauge Indicator
37
Low Fuel Warning Light
37
Coolant Temperature Gauge
37
Checking the Coolant Temperature Gauge
38
Glow Plug Indicator
38
Parking Brake Warning Light
38
Bucket-Floating Indicator
39
Master Warning Light
39
Engine Oil Pressure Indicator
39
Battery Charge Warning Light
39
Hydraulic Oil Temperature Indicator
40
Hour Meter
40
Diesel-Particulate-Filter (DPF) Regeneration Indicator
40
Engine Rev up Indicator
40
Air Cleaning Warning Indicator
41
Switches
42
Starter Switch
43
Parking Brake Switch
43
Hydraulic Unlock Switch
43
Horn Switch
44
Travel Speed Switch
44
Working Light Switch
44
Seat Switch
45
Inhibit Diesel Particulate Filter (DPF) Regeneration Switch
45
Float Switch
45
AUX Port Switch [Standard Flow Model]
45
AUX Port Switch [High-Flow Model]
46
AUX Port Variable Switch
46
AUX Hold Switch
46
AUX Electrical Control Switch (Option)
46
AUX Electrical Mode Change Switch (Option)
47
Hydraulic Quick Switch [Hydraulic Quick-Hitch Model Only]
47
Display Selector Switch
47
Pedal and Levers
48
Control Pedals, Levers, and Electrical Outlet
48
Safety Features
49
How to Use the Emergency Exit
49
Opc Function
49
How to Use and Check the Function of the Armrest
49
How to Use and Check the Seat Function
49
How to Check the Back-Up Alarm
49
How to Use the Forced Lift Arms Lowering Device
50
Exhaust Aftertreatment Device
51
Catalyst-Containing Diesel-Particulate-Filter (Dpf) Device
51
Regeneration of Diesel-Particulate-Filter (Dpf)
51
Scr (Selective Catalytic Reduction) System
53
DEF (Adblue)
54
Handling DEF (Adblue)
54
Quality of DEF (Adblue)
54
DEF (Adblue) Level Gauge
54
Warning Display When the Remaining Amount of DEF (Adblue) Is Low
55
Adding DEF (Adblue)
55
Draining DEF (Adblue)
55
Storing Purchased DEF (Adblue)
56
Storing DEF (Adblue) in the DEF (Adblue) Tank
56
Disposing DEF (Adblue)
57
Handling Precautions after Stopping the Engine
57
Precautions When Using in Cold Regions
57
Maintenance of SCR System Related Parts
57
SCR System Warning Lamp
57
DEF (Adblue) Quality Warning Lamp
58
Thawing DEF (Adblue) Lamp
58
Air Conditioner
59
Adjusting the Air Flow of the Air Conditioner
59
Air Control Vent
60
How to Use the Control Panel
60
Operating the Control Panel
61
Operation
62
Cab Type Machine
62
Interior Lamp
62
How to Use the Wiper/Washer Switch [Closed Cab Model]
62
Opening and Closing the Cab Door [Closed Cab Model]
62
Opening and Closing the Side Cab Window [Closed Cab Model]
64
Operation of the Engine
64
Starting the Engine
65
Checking the Machine after Starting the Engine
66
Starting the Engine under Cold Conditions
66
Stopping the Engine
66
Starting the Engine with an Auxiliary Battery
67
Operation of the Machine
67
Running-In of the Machine
67
Start of the Machine
68
Adjusting the Operator's Seat
68
How to Use the Seat Belt
69
How to Use the Armrest
69
Driving
69
Traveling Forward and Backward
69
Turning the Machine
70
How to Use Pivot Turn
70
How to Use Spin Turn
71
Operating the Lift Arms
72
How to Use the Lift Arm Stopper
72
Operating the Bucket
73
Auxiliary Hydraulic
75
How to Use the Auxiliary Hydraulic Control
75
Operating the Auxiliary Hydraulic Control
75
Auxiliary Port Operation [High-Flow Model Only]
77
Selecting the Action Modes
77
Setting the Maximum Flow Volume
78
AUX Port MAX. Flow Volume
79
AUX Port (LH and RH) Maximum Flow Volume Setting Flow Chart
80
Operating the Attachment Control Device (Option)
81
Quick-Hitch
82
How to Use the Mechanical Quick-Hitch
82
How to Use the Hydraulic Quick-Hitch
84
Machine Precaution
86
Important Information on Machine Operation
86
Caution While Traveling
86
Precaution When Traveling in High Speed
86
Precautions for Use of Machine Near Water
86
Precautions When Traveling on Inclines
87
Parking on an Incline
87
Prohibited Actions for the Machine
88
Prevention of Slippage of Rubber Tracks
88
Lifting
89
Lifting the Machine
89
Transporting
92
Loading the Machine on Atransport Vehicle
92
Towing an Operable Machine
93
Towing an Inoperable Machine
94
Maintenance
95
Maintenance Intervals
96
Opening and Closing of Components
99
Opening and Closing the Rear Door
99
Opening the Engine Hood
99
Detaching the Radiator and the Oil Cooler
99
Where to Keep the Operator's Manual
100
Tilting up the Cab
101
Discharging Mud from Operator Cab and Main Frame
103
Discharging Mud from the Operator CAB
103
Discharging Mud from the Main Frame
103
Daily Checks
103
Daily Check Items before Starting the Machine
103
Checking the Coolant Level
104
Checking the Fuel Level
104
Checking the DEF (Adblue) Level and Adding the Fluid
105
Adding DEF (Adblue) in the DEF (Adblue) Tank
105
Checking the Engine Oil Level
106
Checking the Hydraulic Oil Level
107
Lubrication Points of the Machine
107
Checking the Radiator and the Oil Cooler
108
Checking and Cleaning the Engine and the Electrical Wiring
108
Precautions for Checking the V-Belt
108
Precautions for Washing Whole Machine
108
Draining the Water Separator
108
Checking the Evacuator Valve
109
Checking the Pre-Cleaner
109
Checking the DPF (Diesel-Particulate-Filter) Muffler
109
Checking the Washer Liquid [Closed Cab Model]
110
Checking the Battery Condition
110
Cleaning the Fuel Tank Cap
112
Every 50 Service Hours
112
Draining the Water from the Fuel Tank
112
Checking the Track Tension
112
Checking the Air Cleaner Element
113
Cleaning the Air Cleaner Element
113
Cleaning the Evacuator Valve
114
Every 250 Service Hours
114
Checking the Radiator Hoses and the Clamps
114
Checking the Fuel Line and the Intake Air Line
115
Checking and Adjusting the V-Belt Tension
115
Checking and Adjusting the Air-Conditioner Belt Tension [Closed Cab Model]
116
Cleaning Inside of the Main Frame
116
Replacing the Air Cleaner Element
117
Cleaning the Fresh Air Filter
117
Cleaning the Inner Air Filter
117
Checking the Air-Conditioner Condenser
118
Changing the Engine Oil
118
Replacing the Engine Oil Filter Cartridge
119
Every 500 Service Hours
119
Replacing the Water Separator Filter Element
119
Cleaning the Fuel Pump Filter
120
Replacing the Fuel Filter Cartridge
121
Changing the Drive Unit Oil
122
Changing the Return Filter
122
Replacing the Breather Filter
122
Replacing the Hydraulic Oil Filter
123
Cleaning the Front Window Roller [Closed Cab Model Only]
123
Every 1000 Service Hours
123
Changing the Hydraulic Oil Including Replacing the Suction Filter and the Return Filter in the Hydraulic Tank
123
Hydraulic Oil Check with the Hydraulic Hammers
124
Adjusting the Engine Valve Clearance
124
Replacing the Front Window Roller [Closed Cab Model Only]
124
Every 1500 Service Hours
124
Checking the Injector Tip
124
Replacing the Oil Separator Element
124
Checking the PCV (Positive Crankcase Ventilation) Valve
125
Checking the EGR Cooler
125
Checking the DEF (Adblue) Injector Tip
125
Checking the DEF (Adblue) Hoses
125
Every 2000 Service Hours
125
Checking the Alternator and the Starter Motor
125
Every 3000 Service Hours
125
Checking the EGR System
125
Checking the Turbocharger
125
Cleaning the Diesel-Particulate-Filter (DPF)
125
Checking the DEF (Adblue) Injector
126
Every 8000 Service Hours
126
Replacing the Filter of DEF (Adblue) Tank
126
Every 3 Service Months
126
Checking the Quality of DEF (Adblue)
126
Annual Servicing
126
Checking the Air-Conditioner Pipes and Hoses
126
Checking the Exhaust Manifold for Cracks, Gas, Leakage, and Mounting Screw
127
Checking the Intake Air Line for Air Leaks
127
Checking the Boost Sensor and the AFS (Air-Flow-Sensor)
127
Checking the Condition of the Diesel-Particulate-Filter (DPF) Muffler
127
Checking the Diesel-Particulate-Filter (DPF) Differential Pressure Sensor and Piping for Gas Leak
127
Checking the Diesel-Particulate-Filter (DPF) Exhaust Gas Temperature Sensor
127
Checking the EGR Piping for Gas Leak
127
Checking the Antifrost Heater for Oil Separator (CCV Heater)
127
Biennial Servicing
127
Replacing the Hydraulic Hose
127
Replacing the Fuel Hose
128
Replacing the Intake Air Line
129
Replacing the Radiator Hoses
129
Replacing the Air-Conditioner Pipes and Hoses
129
Replacing the Closed Breather Related Rubber Piping
129
Replacing the Diesel-Particulate-Filter (DPF) Differential Pressure Sensor Rubber Piping (Front and Back)
130
Replacing the Suction Pipe Downstream the AFS (Air-Flow-Sensor)
130
Replacing the Boost Sensor Pressure Rubber Piping
130
Replacing the EGR Cooler Hose
130
Servicing as Required
130
Checking the Amount of Refrigerant Gas
130
Draining the Water Separator in Case Warning against Water of the Fuel Filter
130
Purging of the Fuel System
130
Cleaning the Plastic Parts and Synthetic Leather
130
Track
132
Adjusting the Tracks
132
Fuse
134
Fuses
134
Replacing the Fuse
134
Fuse Capacities and Circuits
134
Electrical Outlet
135
Slow Blow Fuse
135
Replacing the Bolted Slow Blow Fuse
136
Troubleshooting
137
Troubleshooting of the Engine and Other Systems
137
List of the Error Code Numbers
139
Cold Weather
147
Preparation for Operation of the Machine in Cold Weather
147
Storing the Machine after Completion of Work in Cold Weather
147
Long Storage
148
Storing the Machine for Along Period of Time
148
Operating the Machine after Storing for a Long Period of Time
148
Periodic Replacement of Important Component Parts
148
Recommended Oils
150
Recommended Oils, Greases, and Fuels
150
Biodiesel Fuel (Bdf)
152
Appendices
153
Main Dimensions of the Machine
153
Index
155

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