Related Manuals for Kubota RTV-X900
Summary of Contents for Kubota RTV-X900
- Page 1 OPERATOR'S MANUAL UTILITY VEHICLE · 1AYAACQAP0010 AS . E . 4 - 4 . - . AK Code No. K7421-7121-4 READ AND SAVE THIS MANUAL © PRINTED IN U.S.A. KUBOTA Corporation 2013...
- Page 2 KUBOTA Corporation is ··· ASTM American Society for Testing and Materials, USA Deutsches Institut für Normung, GERMANY Since its inception in 1890, KUBOTA Corporation has grown to rank as one of the major firms in Japan. Feet Per Minute Hydrostatic Transmission...
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Page 3: Control Symbols
UNIVERSAL SYMBOLS As a guide to the operation of your vehicle, various universal symbols have been utilized on the instruments and controls. The symbols are shown below with an indication of their meaning. Safety Alert Symbol Diesel Preheat/Glow Plugs(Low Temperature Start Aid) Seat Belt (2 point type) Differential Lock... -
Page 4: Safety First
FOREWORD You are now the proud owner of a KUBOTA Vehicle. This vehicle is a product of KUBOTA quality engineering and manufacturing. It is made of excellent materials and under a rigid quality control system. It will give you long, satisfactory service. -
Page 5: Table Of Contents
CONTENTS SAFE OPERATION .................... SERVICING OF VEHICLE................... 1 SPECIFICATIONS....................... 3 SPECIFICATION TABLE ..................3 TRAVELING SPEEDS ..................... 4 VEHICLE LIMITATIONS....................5 INSTRUMENT PANEL AND CONTROLS..............6 LOCATION OF PARTS.................... 6 PRE-OPERATION CHECK ..................10 DAILY CHECK ....................... 10 OPERATING THE ENGINE..................11 STARTING THE ENGINE .................. - Page 6 CONTENTS Easy Checker(TM)......................22 Fuel Gauge ........................23 Coolant Temperature Gauge ..................23 Hourmeter and Odometer....................24 Speedometer ........................24 PARKING ....................... 25 Parking Brake Lever ....................... 25 ACCESSORY......................25 12V Electric Outlet ......................25 Utility Box........................25 Glove Box (Std.) and Glove Box Cover (if equipped) ............. 26 OPERATING TECHNIQUES .................
- Page 7 CONTENTS MAINTENANCE......................42 SERVICE INTERVALS ..................42 LUBRICANTS, FUEL AND COOLANT ..............45 PERIODIC SERVICE....................49 HOW TO OPEN THE HOOD AND TILT THE SEAT..........49 Hood ..........................49 Seat ..........................49 HOW TO RAISE THE CARGO BED..............50 Raising and Lowering the Cargo Bed [if equipped with hydraulic dump]......50 Raising and Lowering the Cargo Bed [without hydraulic dump] ........
- Page 8 CONTENTS Changing Hydraulic Tank Oil ..................71 Checking Brake Pedal ....................72 Checking Brake Hose and Pipe..................73 Checking Front Brake Case.................... 73 Checking Brake Light Switch ..................74 Checking Radiator Hose, Pipe and Clamp ..............74 Checking Intake Air Line....................75 Checking Hydraulic Oil Line....................
- Page 9 CONTENTS ENGINE TROUBLESHOOTING ................87 BATTERY TROUBLESHOOTING ................. 88 MACHINE TROUBLESHOOTING ................. 89 OPTIONS........................90 INDEX........................91...
- Page 11 "MAINTENANCE" section.) If any structural member of the ROPS is damaged, 14. Keep your vehicle clean. Dirt, grease, and trash build replace the entire structure at your local KUBOTA up may contribute to fires and lead to personal injury. Dealer.
- Page 12 SAFE OPERATION 5. Avoid sudden starts. To avoid rollovers, slow down 2. OPERATING THE VEHICLE when turning, on uneven ground, and before stopping. While increasing engine speed with the engine hand throttle (if equipped), operate the speed control pedal Operator safety is a priority. Safe operation, specifically with great care to avoid sudden starts.
- Page 13 SAFE OPERATION 4. Do not stop or start suddenly when going uphill or 4. Drive at speeds that allow you to maintain control at all downhill. Be especially cautious when changing times. direction on slopes. 5. Do not apply the differential lock while traveling at high 5.
- Page 14 SAFE OPERATION 7. SERVICING THE VEHICLE Before servicing the vehicle, park it on a firm, flat and level surface, set the parking brake, lower all implements to the ground, place the range gear shift lever in neutral, stop the engine and remove the key. 1.
- Page 15 Please dispose properly. the vehicle or any vehicle elements for servicing or See your local Recycling Center or KUBOTA Dealer to adjustment, securely support them with stands or learn how to recycle or get rid of waste products.
- Page 16 SAFE OPERATION 8. DANGER, WARNING AND CAUTION LABELS...
- Page 17 SAFE OPERATION...
- Page 18 SAFE OPERATION...
- Page 19 SAFE OPERATION...
- Page 20 SAFE OPERATION...
- Page 21 2. Clean danger, warning and caution labels with soap and water, dry with a soft cloth. 3. Replace damaged or missing danger, warning and caution labels with new labels from your local KUBOTA Dealer. 4. If a component with danger, warning and caution label(s) affixed is replaced with new part, make sure new label(s) is(are) attached in the same location(s) as the replaced component.
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Page 23: Safe Operation
However, when in need of parts or major service, be sure to see your KUBOTA Dealer. For service, contact the KUBOTA Dealership from which you purchased your vehicle or your local KUBOTA Dealer. When in need of parts, be prepared to give your dealer the serial number of the vehicle, engine, transmission and ROPS. - Page 24 SERVICING OF VEHICLE [RTV-X900] [RTV-X1120D] (1) Engine serial number (2) Transmission assy serial number...
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Page 25: Specifications
SPECIFICATIONS SPECIFICATIONS SPECIFICATION TABLE RTV-X900 RTV-X1120D Model General Worksite Worksite Worksite Worksite Purpose /Orange /Camo /Orange /Camo Make D902 D1105 Type 3 cylinders, 4-cycle, diesel, OHV Displacement L (cu. in.) 0.898 (54.802) 1.123 (68.530) Engine Horsepower kW (HP) 16.1 (21.6) 18.5 (24.8) -
Page 26: Traveling Speeds
SPECIFICATIONS RTV-X900 RTV-X1120D Model General Worksite Worksite Worksite Worksite Purpose /Orange /Camo /Orange /Camo Width mm (in.) 1465 (57.7) Length mm (in.) 1030 (40.5) Depth mm (in.) 285 (11.2) Cargo bed Volume m (cu.ft.) 0.43 (15.2) Bed height mm (in.) 887 (34.9) -
Page 27: Vehicle Limitations
Use with implements which are not sold or approved by KUBOTA and which exceed the maximum specifications listed below, or which are otherwise unfit for use with the KUBOTA Vehicle may result in malfunctions or failures of the vehicle, damage to other property and injury to the operator or others. [Any malfunctions or failures of the vehicle resulting from use with improper implements are not covered by the warranty] Max. -
Page 28: Instrument Panel And Controls
INSTRUMENT PANEL AND CONTROLS INSTRUMENT PANEL AND CONTROLS LOCATION OF PARTS ILLUSTRATED CONTENTS (1) Front work light (if equipped)......19 (2) ROPS............. -- (3) Hazard / Turn signal light (if equipped)... 18, 18 (4) Front hood............49 (5) Headlights............18 (6) Winch mount bracket........ - Page 29 INSTRUMENT PANEL AND CONTROLS ILLUSTRATED CONTENTS ILLUSTRATED CONTENTS (1) Steering wheel..........-- (13) 12V accessory plug........25 (2) Cup holder............-- (14) Glove box cover (if equipped)......26 (3) Horn button............19 (15) Liquid crystal display........22 (4) Key switch............-- (16) Speedometer..........
- Page 30 INSTRUMENT PANEL AND CONTROLS [RTV-X900] [RTV-X1120D] ILLUSTRATED CONTENTS ILLUSTRATED CONTENTS (1) Seat belts............17 (6) Differential lock pedal........26 (2) Operator's seat..........49 (7) Differential lock holder........26 (3) Passenger seat..........49 (8) Hydraulic lift cylinder lever (if equipped) or (4) Seat slide lever (if equipped)......
- Page 31 INSTRUMENT PANEL AND CONTROLS ILLUSTRATED CONTENTS ILLUSTRATED CONTENTS (1) Cargo bed............31 (7) Fuel tank cap............ 52 (2) Tailgate............33 (8) Rear trailer hitch (if equipped)......40 (3) Tail lamp (Combination lamp if equipped)..18 (9) Hydraulic outlet (if equipped)......36 (4) Muffler..............
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Page 32: Pre-Operation Check
PRE-OPERATION CHECK PRE-OPERATION CHECK DAILY CHECK To prevent trouble from occurring, it is important to know the condition of the vehicle well. Check it before starting. To avoid serious injury: A Be sure to check and service the vehicle on a level surface with the engine shut off and the parking brake "ON"... -
Page 33: Operating The Engine
OPERATING THE ENGINE OPERATING THE ENGINE STARTING THE ENGINE To avoid serious injury: 1. Make sure the parking brake is set. A Read and understand "Safe Operation" in front of this manual. A Read and understand the danger, warning and caution labels located on the vehicle. - Page 34 OPERATING THE ENGINE 4. Lock the hydraulic lift cylinder lever or 5. Push the speed control pedal down the hydraulic outlet lever to the about 1/2 way. "NEUTRAL" position with a restricting plate (if equipped). (1) Speed control pedal (A) "INCREASE" (B) "DECREASE"...
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Page 35: Cold Weather Starting
OPERATING THE ENGINE C Easy Checker(TM) Lamps: 1. When the key is turned "ON", lamps(3)(4) should 8. Turn the key to "START" position and come on. If trouble should occur at any location while release when the engine starts. the engine is running, the warning lamp corresponding to that location comes on. -
Page 36: Stopping The Engine
OPERATING THE ENGINE STOPPING THE ENGINE JUMP STARTING 1. After slowing the engine to idle, turn the key to "OFF". 2. Return the engine hand throttle (if equipped) to its idle engine speed position. To avoid serious injury: 3. Remove the key. A Keep cigarettes, sparks, and flames away from battery. - Page 37 OPERATING THE ENGINE (1) Dead battery (2) Jumper cables (3) Helper battery A This vehicle has a 12 volt negative (-) ground starting system. A Use only same voltage for jump starting. A Use of a higher voltage source could result in severe damage to vehicle's electrical system.
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Page 38: Operating The Vehicle
OPERATING THE VEHICLE OPERATING THE VEHICLE OPERATING NEW VEHICLE STARTING How a new vehicle is handled and maintained determines 1. Make sure the door is properly secured. the life of the vehicle. A new vehicle just off the factory production line has been (if equipped) tested, but the various parts are not accustomed to each other, so care should be taken to operate the vehicle for... -
Page 39: Seat Belt
Adjust the seat belts for proper fit and connect the buckle. 2 point seat belt is an auto-locking retractable type. 3 point seat belt is an emergency locking retractable type. [RTV-X900] (1) Tilt lever (P) "PULL" 4. Adjust operator's seat. -
Page 40: Head Light Switch
OPERATING THE VEHICLE 5. Selecting light switch position. BHazard Light Switch [if equipped] Press the hazard light switch, the hazard light flash along BHead Light Switch with the indicator on the instrument panel. The head light switch is operative when the key switch is Press the hazard light switch again to turn off the hazard in the "ON"... -
Page 41: Horn Button
OPERATING THE VEHICLE BWork Light (Front) [if equipped] When the key switch is turned to the "ON" position and the front work light switch is turned to the "ON" position, the work light comes on. (1) Front work light (if equipped) (A) "ON"... -
Page 42: Brake Pedal
OPERATING THE VEHICLE 6. Checking the brake pedal. 8. Selecting the travel speed. BBrake Pedal BRange Gear Shift Lever To avoid serious injury: To avoid serious injury: A If the operator suddenly brakes, an accident A Avoid changing range gear shift lever when may occur due to loss of control or the shifting ascending or descending a slope. -
Page 43: 4Wd Lever
OPERATING THE VEHICLE A Failure to completely engage the range gear can A Use the lever to engage the front wheels with the cause the vehicle to coast on slopes. vehicle stopped. Shift the lever to "4WD" to engage the front wheel drive. -
Page 44: Speed Control Pedal
If the alternator is not charging the battery, the Easy Checker(TM) will come on. If this should happen during operation, check the STOPPING electrical charging system or consult your local KUBOTA Dealer. BStopping 1. Release the speed control pedal. Low brake fluid level 2. Step on the brake pedal. -
Page 45: Fuel Gauge
OPERATING THE VEHICLE BFuel Gauge BCoolant Temperature Gauge Park the vehicle on a flat place. When the key switch is "ON", the fuel gauge indicates the fuel level. To avoid serious injury: Be careful not to empty the fuel tank. Otherwise air may A Do not remove radiator cap until coolant and enter the fuel system. -
Page 46: Hourmeter And Odometer
OPERATING THE VEHICLE BHourmeter and Odometer BSpeedometer When the key is turned to the "ON" position and the The speedometer indicates the traveling speed. engine is not running, the hourmeter is displayed. When the key is the "ON" position and the engine is running, the odometer is displayed. -
Page 47: Parking
OPERATING THE VEHICLE PARKING ACCESSORY BParking Brake Lever B12V Electric Outlet The 12 volt power point is located on the front-panel. An auxiliary light or other devices may be connected to this outlet. To avoid serious injury: BEFORE DISMOUNTING VEHICLE C This outlet is powered when the key switch is in A ALWAYS SET PARKING BRAKE AND LOWER either the "ON"... -
Page 48: Glove Box (Std.) And Glove Box Cover (If Equipped)
OPERATING THE VEHICLE OPERATING TECHNIQUES BGlove Box (Std.) and Glove Box Cover (if BDifferential Lock equipped) Insert the key into the knob slot and turn it counterclockwise to lock. To avoid serious injury due to loss of steering Insert the key into the knob slot and turn it clockwise to control: unlock. -
Page 49: Directions For Use Of Power Steering
OPERATING THE VEHICLE BDirections for Use of Power Steering BDriving in Reverse 1. Power steering is activated only while the engine is running. While the engine is stopped, the vehicle functions in the same manner as vehicle without To avoid serious injury: power steering. -
Page 50: Driving In "4Wd
OPERATING THE VEHICLE BDriving in "4WD" BTurning the Vehicle To avoid serious injury: To avoid serious injury: A Do not drive in "4WD" on paved surfaces. A Reduce vehicle speed before entering the turn and maintain an even speed through the turn. For the maximum traction, shift the range gear shift lever A Do not make sharp turns in order to avoid loss into low range and use "4WD"... -
Page 51: Hills
OPERATING THE VEHICLE BTraversing Hillsides BHills To avoid serious injury: To avoid serious injury: A Do not turn sideways on a hill, or the vehicle A Reduce vehicles speed to prevent tipping or may roll over. loss of control. A Always go straight up or down the hill. A Do not traverse hillsides that are slippery or A Slow down until you can get a clean view of the covered with rocks or obstacles which may... -
Page 52: Driving Through Water
OUTLET" "HYDRAULIC OUTLET" section.) 4. Set the engine speed to provide recommended fluid rate. (Refer to the implement operator's manual.) (1) Axle cap A Do not use a hydraulic implement which has a hydraulic motor except those approved by Kubota. -
Page 53: Cargo Bed
CBC (Cargo bed capacity): 500 kg (1100 lbs.) PC: Payload Capacity OP: Operator PA: Passenger opt.: option acc.: accessory cabin: 125 kg (275 lbs.) [Payload Capacity (PC)] RTV-X900 RTV-X1120D Model General Purpose model Worksite model Worksite model Payload capacity 755 kg (1664 lbs.) 725 kg (1598 lbs.) - Page 54 CARGO BED [Quick Reference Table for Cargo Load] *1: The calculation was made provided that the operator and the passenger weigh 95 kg each. A Cargo load should not exceed Cargo bed capacity and Permissible cargo load.
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Page 55: Cargo Bed Tailgate
CARGO BED A TO AVOID TAILGATE DAMAGE: BCargo Bed Tailgate Remove the rear trailer hitch when wire loop is removed and cargo bed is raised. To avoid serious injury: BRaising and Lowering the Cargo Bed A Do not apply a load to the tailgate while the tailgate is open, as the wire loop may break, [if hydraulic dump is equipped] resulting in injury or loss of load. - Page 56 CARGO BED C Using the "FLOAT" position 1. If the cargo bed cannot be raised or lowered due to trouble with the engine or hydraulic system, shift the lever to the "FLOAT" position. The cargo bed can be raised or lowered manually. (1) Safety support (A) "UNLOCK"...
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Page 57: Raising And Lowering The Cargo Bed [Without Hydraulic Dump]
CARGO BED BRaising and Lowering the Cargo Bed [without hydraulic dump] To avoid serious injury: A Always lower and latch the bed before driving. A Be careful not to catch any part of your body, such as hands or arms, between the bed and vehicle frame when lifting and lowering the bed. -
Page 58: Hydraulic Outlet
(F) "FLOAT with Detent" A Do not operate the hydraulic outlet lever when driving. Otherwise loss of control or failure of the power steering could occur. A Do not use a hydraulic implement which has a hydraulic motor except those approved by Kubota. -
Page 59: Hydraulic Outlet Valve Coupler Connecting And Disconnecting
4. Pull the implement coupler slightly to make sure couplers are firmly connected. (1) Ring of female coupler (2) Male coupler A Your local KUBOTA Dealer can supply parts to adapt couplers to hydraulic hoses. (1) Ring of female coupler (2) Male coupler... -
Page 60: Tires And Wheels
A Always maintain the correct tire pressure. Do not inflate tires above the recommended pressure shown in the operator's manual. A Do not use tires other than those approved by KUBOTA. BInflation Pressure Though the tire pressure is factory-set to the prescribed C Turf tire level, it naturally drops slowly in the course of time. -
Page 61: Wheels
A For shock absorber spring adjustment, make A Never operate vehicle with loose wheel bolts sure to consult your local KUBOTA dealer. and nuts. The front and rear shock absorber springs can be A When re-fitting a wheel, tighten the bolts and nuts to adjusted for different riding and loading condition. -
Page 62: Towing And Transporting
TOWING AND TRANSPORTING TOWING AND TRANSPORTING TOWING AND TRANSPORTING BFront Trailer Hitch BRear Trailer Hitch [if equipped] [if equipped] To avoid serious injury: To avoid serious injury: A Do not tow this vehicle unless all the functions A Always tow a load slowly enough to maintain of the vehicle are properly working, since the control and avoid tipping. -
Page 63: Winch Mount Bracket
TOWING AND TRANSPORTING BWinch Mount Bracket Mounting the optional winch always requires reading the instruction manual attached to the winch thoroughly before using it. (1) Lower arm (A) Rear stabilizer (2) Heavy-duty strap A Do not apply the straps and chains to the rear stabilizer. -
Page 64: Maintenance
*5 When the battery is used for less than 100 hours per year, check the battery condition by reading the indicator annually. A The items listed below (@marked) are registered as emission related critical parts by KUBOTA in the U.S.EPA non road emission regulation. - Page 65 MAINTENANCE Indication of Hour Meter After Ref. Items 700 hrs Page every Check 100 hrs Fuel line every Replace 2 years every Clean 100 hrs Air cleaner element every Replace 1 year every Engine oil filter Replace 200 hrs Transmission oil every filter (VHT) Replace...
- Page 66 MAINTENANCE Indication of Hour Meter After Ref. Items 700 hrs Page Engine valve every Adjust clearance 800 hrs Fuel injection every nozzle Injection Check 1500 hrs pressure every Injection pump Check 3000 hrs Brake master every Replace cylinder [inner parts] 2 years every Brake fluid...
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Page 67: Lubricants, Fuel And Coolant
Hand throttle cable Antirust silicone grease [if equipped] * The product name of KUBOTA genuine UDT fluid may be different from that in the Operator’s Manual depending on countries or territories. Consult your local KUBOTA Dealer for further detail. - Page 68 Do not mix different brands together. C Brake fluid: Always use KUBOTA DOT3 GENUINE BRAKE FLUID from a sealed container. If it is not available, you should use only DOT3 fluid as a temporary replacement from a sealed container. However, the use of any non-KUBOTA brake fluid can cause corrosion and decrease the life of the system.
- Page 69 To complete lubrication of the transmission, it is important that a multi-grade transmission fluid is used in this system. We recommend the use of KUBOTA genuine fluid for optimum protection and performance. (See the first table of "LUBRICANTS, FUEL AND COOLANT" in "MAINTENANCE" section. Consult your local KUBOTA Dealer for further detail.) Do not mix different brands together.
- Page 70 MAINTENANCE C Brake fluid: Always use KUBOTA DOT3 GENUINE BRAKE FLUID from a sealed container. If it is not available, you should use only DOT3 fluid as a temporary replacement from a sealed container. However, the use of any non-KUBOTA brake fluid can cause corrosion and decrease the life of the system.
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Page 71: Periodic Service
PERIODIC SERVICE PERIODIC SERVICE BSeat To open the seats, raise the seats to the forward position. To avoid serious injury: A Do not work under any hydraulically supported Then remove the utility box and maintenance cover. devices. They can settle, suddenly leak down, or be accidentally lowered. -
Page 72: How To Raise The Cargo Bed
PERIODIC SERVICE JACK-UP POINT HOW TO RAISE THE CARGO BED To avoid serious injury, death or vehicle damage: To avoid serious injury: A Do not work under the vehicle unless it is A When servicing under raised bed, make sure secured by safe stands or suitable blocking. -
Page 73: Rear End
PERIODIC SERVICE DAILY CHECK BRear End For your own safety and maximum service life of the Jack up the rear end after placing a wooden block under vehicle, make a thorough daily inspection before the bottom plate of the transmission frame. operating the vehicle to start the engine. -
Page 74: Checking And Refueling
If the level is too low, add new prescribed oil to the prescribed level at the oil inlet. (See the first table of "LUBRICANTS, FUEL AND COOLANT" in "MAINTENANCE" section.) [RTV-X900] (1) Fuel tank cap Fuel tank capacity 30 L (7.9 U.S.gals.) (1) Oil inlet (A) Oil level is acceptable within this range. -
Page 75: Checking Transmission Fluid Level
PERIODIC SERVICE A When using an oil of different maker or viscosity from BChecking Hydraulic Oil Tank Level the previous one, remove all of the old oil. 1. Park the vehicle on a level surface. Never mix 2 different types of oil. 2. -
Page 76: Checking Coolant Level
A If the radiator cap has to be removed, follow the caution above and securely retighten the cap. A Use clean, fresh water and anti-freeze to fill the recovery tank. A If water should leak, consult your local KUBOTA Dealer. -
Page 77: Cleaning Oil Cooler Net
"MIN" mark. injury. A Use only KUBOTA DOT3 GENUINE BRAKE FLUID from a sealed container. Using other 1. Park the vehicle on a flat surface. type of oil ruins synthetic resin or rubber 2. -
Page 78: Checking Brake Pedal
(B) "PEDAL STROKE" BChecking Easy Checker(TM) 1. Inspect the instrument panel for broken Easy Checker(TM) lamps. 2. Consult your local KUBOTA Dealer if broken. BChecking Head Light, Turn Signal Light (if equipped) etc. 1. Inspect the lights for broken bulbs and lenses. -
Page 79: Checking Joint Boot
BChecking Joint Boot 1. Check to see if the joint boots are not damaged. 2. If the boots are cuts, cracked or shows signs of deterioration, consult your local KUBOTA Dealer. (1) Joint boot (2) Rear drive shaft (1) Joint boot... -
Page 80: Checking Tire Inflation Pressure
4. Turn the key to "ON" position. 5. Shift the range gear shift lever to the "REVERSE" position. 6. If the backup beeper does not beep, consult your local KUBOTA Dealer. (1) Joint boot (2) Drive shaft BChecking Tire Inflation Pressure Though the tire pressure is factory-set to the prescribed level, it naturally drops slowly in the course of time. -
Page 81: Every 50 Hours
PERIODIC SERVICE EVERY 50 HOURS BGreasing Apply a small amount of multi-purpose grease to the following points every 50 hours: If you operated the vehicle in extremely wet and muddy conditions, lubricate grease fittings more often. (1) VHT link (Grease fitting) (2) VHT link (spray type grease) (3) Valve lever link (spray type grease) (4) 4WD lever link (spray type grease) -
Page 82: Checking Engine Start System
6. The engine must not crank. 7. Repeat the step 2 to 6 with the range gear shift lever at "L" and "R" each position. 8. If it cranks, consult your local KUBOTA Dealer for service. (1) Front A-ARM (Grease fitting) -
Page 83: Every 100 Hours
If the above does not occur immediately, consult your local KUBOTA dealer (1) Hydraulic lift cylinder lever for this service. -
Page 84: Checking Wheel Fastener Torque
PERIODIC SERVICE BChecking Wheel Fastener Torque BCleaning Air Cleaner Primary Element 1. Remove the air cleaner cover and primary element. 2. Clean the primary element: (1) When dry dust adheres to the element, blow To avoid serious injury: compressed air from the inside, turning the A Never operate vehicle with a loose wheel bolts. -
Page 85: Adjusting Alternator Belt Tension
PERIODIC SERVICE BAdjusting Alternator Belt Tension BChecking Fuel Line and Fuel Filter To avoid serious injury: To avoid serious injury: A Be sure to stop the engine before checking belt A Be sure to stop the engine and remove the key tension. -
Page 86: Checking Battery Condition
PERIODIC SERVICE [RTV-X900] BChecking Battery Condition To avoid the possibility of battery explosion: refillable type battery, follow instructions below. A Do not use or charge the refillable type battery if the fluid level is below the LOWER (lower limit level) mark. Otherwise, the battery component... - Page 87 Capacity Cranking at 20 hrs Charging Type (min) Amps (A. H.) Rate (A) RTV-X900 26R-560 RTV-X1120D 24R-670 11.5 (1) Battery 1. Park the vehicle on a flat surface. (For non-accessible maintenance-free type batteries.) 2. Stop the engine. Maintenance-free, non-accessible batteries are designed 3.
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Page 88: Adjusting Toe-In
PERIODIC SERVICE C Adjusting procedures 1. Loosen the lock nut and turn the tie rod to adjust the BAdjusting Toe-in rod length until the proper toe-in measurement is obtained. Proper toe-in 5 to 15 mm (0.2 to 0.59 in.) 2. Retighten the lock nut. 1. -
Page 89: Cleaning Muffler
A If you are unable to do this work, have it done (1) Muffler by your KUBOTA Dealer. (2) Drain plug C Cleaning spark arrester of muffler This swirl type spark arrester was examined, tested, and... -
Page 90: Every 200 Hours
PERIODIC SERVICE EVERY 200 HOURS BAdjusting Parking Brake Proper parking brake lever 1 notch free play range C Adjusting procedure 1. Park the vehicle on a flat surface. 2. Stop the engine. 3. Jack up the rear wheels. 4. Remove the left rear tire. 5. -
Page 91: Replacing Engine Oil Filter
[Filter non-exchanged] 3.8 L (4.0 U.S.qts.) [RTV-X900] (1) Engine oil filter (A) Battery A To prevent serious damage to the engine, use only a KUBOTA genuine filter. (1) Oil inlet (A) Oil level is acceptable within this range. (2) Dipstick... -
Page 92: Replacing Transmission Oil Filter [Vht]
8. Make sure that the transmission fluid doesn't leak past the seal on the filters. (1) Rear skid plate (1) Transmission oil filter (VHT) (Yellow color) (2) Rear guard A To prevent serious damage to the transmission, use only a KUBOTA genuine filter. (1) Drain plug... -
Page 93: Replacing Transmission Oil Filter [Suction]
9. Install the rear guard, and the hose guard. Oil Capacity 18.0 L (19.0 U.S.qts.) (1) Transmission oil filter (Suction) (Black color) (2) Rear guard (1) Drain plug A To prevent serious damage to the transmission, use only a KUBOTA genuine filter. -
Page 94: Checking Brake Pedal
1. Release the parking brake. 2. Step on the pedal and measure the pedal stroke. 3. If brake pedal stroke is outside of the specifications, contact your local KUBOTA Dealer for adjusting the brake. (1) Brake pedal (A) "FREE TRAVEL"... -
Page 95: Checking Brake Hose And Pipe
1. Remove the drain plugs and the air-bleeding hole plugs. 2. Check the brake case for brake fluid leak. (1) Brake pipe 3. If there is brake fluid leak, consult your local KUBOTA Dealer for this service. (1) Brake hose (2) Breather hose... -
Page 96: Checking Brake Light Switch
PERIODIC SERVICE BChecking Radiator Hose, Pipe and Clamp BChecking Brake Light Switch Park the vehicle on a flat surface. Raise the cargo bed and 1. Park the vehicle on a flat surface. mount the safety support. 2. Step on the brake pedal to check if the brake light Check to see if radiator hoses are properly fixed every 200 comes on. -
Page 97: Checking Intake Air Line
(1) Radiator hose (A) Oil cooler (2) Clamp band BChecking Intake Air Line [RTV-X900] 1. Check to see if the hoses and hose clamps are tight and not damaged. 2. If hoses and clamps are found to be worn or damaged, replace or repair them at once. -
Page 98: Checking Hydraulic Oil Line
PERIODIC SERVICE BChecking Hydraulic Oil Line 1. Check to see if the hoses and hose clamps are tight and not damaged. 2. If hoses and clamps are found to be worn or damaged, replace or repair them at once. [Only with hydraulic dump] (1) Hose (A) Hydraulic tank (2) Hose clamp... -
Page 99: Every 300 Hours
PERIODIC SERVICE EVERY 300 HOURS BChecking Tire 1. Check to see if tires are not damaged. 2. If the tires are cracked, bulged, or cut, or they are worn out, replace or repair them at once. C Tire Tread Depth Always replace the tires when the tread depth is worn to minimum allowable. -
Page 100: Every 400 Hours
PERIODIC SERVICE EVERY 400 HOURS BChanging Transmission Fluid BChanging Front Knuckle Case Oil 1. Park the vehicle on a firm, flat and level surface. 2. Remove the tire. To avoid serious injury: 3. To drain the used oil, remove the drain and filling plugs A Be sure to stop the engine before changing the at the left hand knuckle case and drain the oil oil. -
Page 101: Changing Front Axle Case Oil
PERIODIC SERVICE BChanging Front Axle Case Oil 1. Park the vehicle on a level surface. 2. Turn over the rubber sheet. 3. To drain the used oil, remove the drain plug and the filling plug at the front axle case and drain the oil completely into the oil pan. -
Page 102: Every 500 Hours
EVERY 500 HOURS EVERY 2 YEARS BReplacing Fuel Filter BChanging Brake Fluid Consult your local KUBOTA Dealer for this service. Consult your local KUBOTA Dealer for this service. (See "Checking Brake Fluid Level" in "DAILY CHECK" in EVERY 800 HOURS "PERIODIC SERVICE"... -
Page 103: Anti-Freeze
Always use a 50/50 mix of long-life coolant and clean soft water in KUBOTA engines. Consult your local KUBOTA dealer concerning coolant for extreme conditions. 1. Long-life coolant (hereafter LLC) comes in several types. Use ethylene glycol (EG) type for this engine. -
Page 104: Replacing Radiator Hose (Water Pipes)
If mixed with the cleaning agent, sludge may build up, adversely affecting the engine parts. 7. Kubota's genuine long-life coolant has a service life of 2 years. Be sure to change the coolant every 2 years. A The above data represent industry standards that necessitate a minimum glycol content in the concentrated anti-freeze. -
Page 105: Every 4 Years
PERIODIC SERVICE EVERY 4 YEARS BCleaning around Engine BReplacing Brake Hose (See "Checking around Engine" in "DAILY CHECK" in Consult your local KUBOTA Dealer for this service. "PERIODIC SERVICE" section.) SERVICE AS REQUIRED BReplacing Fuse BBleeding Fuel System The vehicle electrical system is protected from potential Air must be removed: damage by fuses. -
Page 106: Protected Circuit
PERIODIC SERVICE (F) Front (20) Fuse puller (A) Fuse [RTV-X900] [RTV-X1120D] Protected circuit Protected circuit Fuse Fuse Capacity (A) Protected circuit Capacity (A) Protected circuit Glow lamp Glow lamp Starter relay Starter relay Radiator fan relay Radiator fan relay AUX / B, Buzzer relay (OPT, LAMP) -
Page 107: Replacing Slow-Blow Fuses
If any of them have blown out, be sure to pinpoint 1. Make sure that the hydraulic tank is not damaged and the cause. Never use any substitute, use only a KUBOTA the oil does not leak out of the hydraulic tank. -
Page 108: Storage
STORAGE STORAGE REMOVING THE VEHICLE FROM STORAGE To avoid serious injury: 1. Check the tire air pressure and inflate the tires if they A Do not clean the vehicle with engine running. are low. A To avoid danger exhaust fume 2. -
Page 109: Troubleshooting
A Fill cooling system to the correct level; check radiator hoses loose Engine overheats connections or leaks. A Dirty radiator core or grille screens. A Remove all trash. A Coolant flow route corroded. A Flush cooling system. If you have any questions, contact your local KUBOTA Dealer. -
Page 110: Battery Troubleshooting
* Refillable type battery only cells. A Charging system A Consult your local trouble. KUBOTA Dealer. A If you have any questions, consult your local KUBOTA Dealer. A The factory-installed battery is non-refillable type. -
Page 111: Machine Troubleshooting
A Remove all trash. A Oil flow route corroded. A Check oil cooling system. A Hydraulic lever is positioned at the A Set the lever to the "NEUTRAL" ("OFF") end of stroke. position. If you have any questions, consult your local KUBOTA Dealer. -
Page 112: Options
OPTIONS OPTIONS Consult your local KUBOTA Dealer for further details. A Backup Beeper A Bed Liner A Fabric Cover A Front Mud Guard A Front Trailer Hitch & Pin A Front Work Light A Rear Trailer Hitch & Pin A Rear Work Light A Front Blade (72") -
Page 113: Index
INDEX INDEX Front End ............50 12V Electric Outlet..........25 Front Knuckle Case Oil........78 4WD Lever .............21 Front Trailer Hitch .......... 40 Air Cleaner Primary Element......62 Fuel Filter............80 Air Cleaner Primary Element and Secondary Fuel Gauge ............ 23 Element ............80 Fuel Hose ............ - Page 114 INDEX Radiator Screen ..........54 Raising and Lowering the Cargo Bed.....33 Raising and Lowering the Cargo Bed [if equipped with hydraulic dump] ....50 Raising and Lowering the Cargo Bed [without hydraulic dump].........35 Raising and Lowering the Cargo Bed [without hydraulic dump].........50 Range Gear Shift Lever........20 Rear Brake Cylinder Seal.......82 Rear End ............51...