Kubota RTV1100 Workshop Manual
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Kubota RTV1100 Workshop Manual

Kubota RTV1100 Workshop Manual

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WORKSHOP MANUAL
UTILITY VEHICLE
RTV1100
KiSC issued 03, 2008 A

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Summary of Contents for Kubota RTV1100

  • Page 1 WORKSHOP MANUAL UTILITY VEHICLE RTV1100 KiSC issued 03, 2008 A...
  • Page 2 RTV1100, WSM SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS SAFETY FIRST This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to repair or use this unit.
  • Page 3 RTV1100, WSM SAFETY INSTRUCTIONS SAFETY STARTING • Do not start the engine by shorting across starter terminals or bypassing the safety start switch. • Do not alter or remove any part of machine safety system. • Before starting the engine, make sure that all shift levers are in neutral positions or in disengaged positions.
  • Page 4 RTV1100, WSM SAFETY INSTRUCTIONS AVOID FIRES • Fuel is extremely flammable and explosive under certain conditions. Do not smoke or allow flames or sparks in your working area. • To avoid sparks from an accidental short circuit, always disconnect the battery negative cable first and connect it last.
  • Page 5 RTV1100, WSM SAFETY INSTRUCTIONS PREPARE FOR EMERGENCIES • Keep a first aid kit and fire extinguisher handy at all times. • Keep emergency numbers for doctors, ambulance service, hospital and fire department near your telephone. KiSC issued 03, 2008 A...
  • Page 6 RTV1100, WSM SAFETY INSTRUCTIONS SAFETY DECALS The following safety decals are installed on the vehicle. If a decal becomes damaged, illegible or is not on the machine, replace it. The decal part number is listed in the parts list. KiSC issued 03, 2008 A...
  • Page 7 RTV1100, WSM SAFETY INSTRUCTIONS KiSC issued 03, 2008 A...
  • Page 8 RTV1100, WSM SAFETY INSTRUCTIONS KiSC issued 03, 2008 A...
  • Page 9 RTV1100, WSM SAFETY INSTRUCTIONS KiSC issued 03, 2008 A...
  • Page 10 RTV1100, WSM SAFETY INSTRUCTIONS KiSC issued 03, 2008 A...
  • Page 11 RTV1100, WSM SPECIFICATIONS SPECIFICATIONS Model Worksite Recreational Maker KUBOTA Model D1105-E2-UV Type Indirect Injection. Vertical, water-cooled, 4-cycle diesel Number of cylinders 78 × 78.4 mm (3.1 × 3.09 in.) Bore and stroke Total displacement 1123 cm (68.53 cu.in.) Engine gross power (DIN) 18.5 kW (24.8 HP)
  • Page 12 RTV1100, WSM SPECIFICATIONS Model Worksite Recreational Overall length 3280 mm (129.1 in.) Overall width 1700 mm (66.93 in.) Overall height 2070 mm (81.50 in.) 1150 mm (45.28 in.) HDWS, ATV Front tread center 1150 mm (45.28 in.) 1180 mm (46.46 in.) Turf Dimensions 1180 mm (46.46 in.) HDWS, ATV...
  • Page 13 RTV1100, WSM TRAVELLING SPEEDS TRAVELLING SPEEDS Model Worksite Recreational 25 × 10-12 HDWS, 6PLY Tire size (Rear) 25 × 10-12 HDWS, 6PLY 25 × 11-12 ATV, 6PLY 25 × 11-12 ATV, 6PLY 25 × 12-12 Turf, 4PLY Range gear shift lever...
  • Page 14 RTV1100, WSM DIMENSIONS DIMENSIONS KiSC issued 03, 2008 A...
  • Page 15 GENERAL KiSC issued 03, 2008 A...

  • Page 16: Table Of Contents

    GENERAL CONTENTS 1. PRODUCT IDENTIFICATION ................. G-1 2. GENERAL PRECAUTIONS ................G-2 3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING .. G-3 [1] WIRING ..................... G-3 [2] BATTERY....................G-5 [3] FUSE......................G-5 [4] CONNECTOR .................... G-5 [5] HANDLING OF CIRCUIT TESTER............G-7 4.

  • Page 17: Product Identification

    RTV1100, WSM G GENERAL 1. PRODUCT IDENTIFICATION When contacting your local KUBOTA distributor, always specify engine serial number, product serial number and hour meter reading. (1) Vehicle Identification Plate (3) Engine Serial Number (2) Product Identification Number (4) Transmission Assembly Serial...

  • Page 18: General Precautions

    Screws, bolts and nuts should be installed in their original position to prevent reassembly errors. • When special tools are required, use KUBOTA genuine special tools. Special tools which are not frequently used should be made according to the drawings provided.

  • Page 19: Handling Precautions For Electrical Parts And Wiring

    RTV1100, WSM G GENERAL 3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING To ensure safety and prevent damage to the machine and surrounding equipment, heed the following precautions in handling electrical parts and wiring. IMPORTANT • Check electrical wiring damage loosened connection every year.
  • Page 20 RTV1100, WSM G GENERAL • Securely clamp, being careful not to damage wiring. (1) Clamp (3) Clamp • Wind Clamp Spirally (4) Welding Dent (2) Wire Harness W10114580 • Clamp wiring so that there is no twist, unnecessary sag, or excessive tension, except for movable part, where sag be required.

  • Page 21: Battery

    RTV1100, WSM G GENERAL [2] BATTERY • Take care not to confuse positive and negative terminal posts. • When removing battery cables, disconnect negative cable first. When installing battery cables, check for polarity and connect positive cable first. • Do not install any battery with capacity other than is specified (Ah).
  • Page 22 RTV1100, WSM G GENERAL • In separating connectors, do not pull wire harnesses. • Hold connector bodies to separate. (A) Correct (B) Incorrect W10122720 • Use sandpaper to remove rust from terminals. • Repair deformed terminal. Make certain there is no terminal being exposed or displaced.

  • Page 23: Handling Of Circuit Tester

    RTV1100, WSM G GENERAL [5] HANDLING OF CIRCUIT TESTER • Use tester correctly following manual provided with tester. • Check for polarity and range. W1012684 KiSC issued 03, 2008 A...

  • Page 24: Lubricants, Fuel And Coolant

    Above 25 °C (77 °F): SAE30, 10W-30 or 10W-40 4.0 U.S.qts 3.3 Imp.qts 12 L Transmission case 3.2 U.S.qts KUBOTA UDT or SUPER UDT fluid* 2.6 Imp.qts 0.6 L Front axle case 0.6 U.S.qts KUBOTA UDT or SUPER UDT fluid* 0.5 Imp.qts...
  • Page 25 DOT3 fluid as a temporary replacement from a sealed container. However, the use of any non-KUBOTA brake fluid can cause corrosion and decrease the lift of the system. Have the brake system flushed and refilled with KUBOTA DOT3 GENUINE BRAKE FLUID as soon as possible.

  • Page 26: Tightening Torques

    RTV1100, WSM G GENERAL 5. TIGHTENING TORQUES [1] GENERAL USE SCREWS, BOLTS AND NUTS Screws, bolts, and nuts whose tightening torques are not specified in this Workshop Manual should be tightened according to the table below. Indication on top of...

  • Page 27: Metric Screws, Bolts And Nuts

    RTV1100, WSM G GENERAL [3] METRIC SCREWS, BOLTS AND NUTS Property class 8.8 Property class 10.9 Grade Unit Nominal N·m kgf·m lbf·ft N·m kgf·m lbf·ft Diameter 24 to 27 2.4 to 2.8 18 to 20 30 to 34 3.0 to 3.5...

  • Page 28: Maintenance Check List

    RTV1100, WSM G GENERAL 6. MAINTENANCE CHECK LIST [1] FROM FIRST 50 HOURS TO EVERY 550 HOURS IMPORTANT • The jobs indicated by must be done after the first 50 hours of operation. (To be continued) Indication on hour meter...
  • Page 29 RTV1100, WSM G GENERAL (Continued) Indication on hour meter Refe- Period Impor- rence Item tant page Tire wear Check G-26 Front axle case oil Change G-41 Knuckle axle case oil Change G-41 Engine valve clearance Adjust G-42 Fuel injection nozzle injection...

  • Page 30: From Every 600 Hours To Every 4 Years

    • *4 : When the battery is used for less than 100 hours per year, check the fluid level annually. • The items listed below (@ marked) are registered as emission related critical parts by KUBOTA in the U.S.EPA nonroad emission regulation. As the engine owner, you are responsible for the performance of the required maintenance on the engine according to the following instruction.
  • Page 31 RTV1100, WSM G GENERAL (Continued) Service Interval After purchase Refe- Period Impor- rence Item 1500 3000 1 year 2 years 4 years tant page Check G-36 Radiator hose and clamp Replace G-43 Check G-38 Power steering oil line Replace G-43...

  • Page 32: Check And Maintenance

    RTV1100, WSM G GENERAL 7. CHECK AND MAINTENANCE [1] DAILY CHECK To prevent trouble from occurring, it is important to know the condition of the vehicle well. Check it before starting. CAUTION • Be sure to check and service the vehicle on a level surface with the engine shut off and the parking brake “ON”...
  • Page 33 RTV1100, WSM G GENERAL Checking and Refueling CAUTION • Do not smoke while refueling. • Be sure to stop the engine before refueling. 1. Turn the key switch to “ON” check the amount of furl by fuel gauge. 2. Fill fuel tank when fuel gauge shows 1/4 or less fuel in tank.
  • Page 34 RTV1100, WSM G GENERAL Checking Engine Oil Level CAUTION • Be sure to stop the engine before checking the oil level. 1. Park the vehicle on a flat surface, raise the cargo bed and mount the safety support. 2. Check engine oil before starting the engine or 5 minutes or more after the engine has stopped.
  • Page 35 RTV1100, WSM G GENERAL Checking Hydraulic Oil Tank Level 1. Park the vehicle on a flat surface. 2. Stop the engine and remove the key. 3. Tilt the seat and remove the utility box. 4. To check the oil level, remove the dipstick, wipe it clean, screw it into filling hole and remove dipstick again.
  • Page 36 • Never operate the vehicle, if the brake fluid is below the “MIN” mark. • Use only KUBOTA DOT3 GENUINE BRAKE FLUID from a sealed container. Using other type of oil ruins synthetic resin or rubber installed in brake system components, and may cause brake failure.
  • Page 37 RTV1100, WSM G GENERAL Checking Gauges, Meter and Easy Checker (TM) 1. Inspect the instrument panel for broken gauge(s), meter(s) and Easy Checker lamps. 2. Replace if broken. W1056786 Checking Head Light, Turn Signal Light etc. 1. Inspect the lights for broken bulbs and lenses.

  • Page 38: Check Points Of Initial 50 Hours

    RTV1100, WSM G GENERAL Checking Tire Inflation Pressure Though the tire pressure is factory-set to the prescribed level, it naturally drops slowly in the course of time. Thus, check it everyday and inflate as necessary. Tire sizes Inflation pressure 25 x 10 - 12 HDWS, Front and Rear...
  • Page 39 RTV1100, WSM G GENERAL Replacing Engine Oil Filter CAUTION • Be sure to stop the engine before changing the oil filter cartridge. • Allow engine to cool down sufficiently, oil can be hot and can burn. 1. Remove the oil filter (1).
  • Page 40 Drain plug 5.9 to 6.9 kgf·m 43 to 49 lbf·ft 5. Fill with the new KUBOTA SUPER UDT fluid up to the upper notch on the dipstick (2). (Refer to “4. LUBRICANT, FUEL AND COOLANT” in “G. GENERAL” section.) 6. After running the engine for a few minutes, stop the engine and check the oil level again;...
  • Page 41 RTV1100, WSM G GENERAL Replacing Transmission Oil Filter CAUTION • Be sure to stop the engine before changing the oil filter cartridge. • Allow engine too cool down sufficiently, oil can be hot and can burn. 1. Remove the drain plug (4) at the bottom of the transmission case and drain the oil completely into the oil pan.
  • Page 42 RTV1100, WSM G GENERAL Checking Front Brake Case 1. Remove the drain plug. 2. Check the brake case for brake fluid leak. 3. If there is brake fluid leak, check the brake seals. (Refer to “[2] DISASSEMBLING AND ASSEMBLING” of “4. CHECKING, DISASSEMBLING AND SERVICING”...

  • Page 43: Check Points Of Every 50 Hours

    RTV1100, WSM G GENERAL [3] CHECK POINTS OF EVERY 50 HOURS Checking Engine Start System CAUTION • Do not allow anyone near the vehicle while testing. • If the vehicle does not pass the test do not operate the vehicle.
  • Page 44 Download the full PDF manual instantly. Our customer service e-mail: aservicemanualpdf@yahoo.com...

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