I01High-voltageComponents
5.High-voltageBatteryUnit
Connectionsofthehigh-voltagebatteryunit,left
Index
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2
3
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5
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Acontactisavailableforshieldingaroundeachofthetwoelectricalcontactsforthehigh-voltage
cables.Theshieldingofthehigh-voltagecable(shieldingforeachcable)iscontinuedintothehousing
ofthehigh-voltagebatteryunitandthuscontributestotheelectromagneticcompatibility(EMC).
Inaddition,thehigh-voltageconnectionprovidesprotectionagainstcontactwithliveparts.The
actualcontactsarecoatedinplasticsothatnobodycantouchthemdirectly.Onlywhenthecableis
connectedisthecoatingpushedawayandthecontactestablished.Theplasticslideservesasthe
mechanicallatchmechanismoftheconnector.Inaddition,itisalsoanelementofasafetyfunction:If
thehigh-voltagecableisnotconnected,theslideconcealstheconnectionforthebridgeofthehigh-
voltageinterlockloop.Onlywhenthehigh-voltagecableisproperlyconnectedandtheconnector
islocked,isthisconnectionaccessibleandthebridgecanbeinserted.Thisguaranteesthatonly
whenahigh-voltagecableisconnectedisthecircuitofthehigh-voltageinterlockloopalsoclosed.
Thisprincipleappliestoallhigh-voltageconnectionsintheI01,forinstanceconnectionsatthehigh-
voltagebatteryunit,attheelectricalmachineelectronics,attheconveniencechargingelectronics
andattherangeextenderelectricalmachineelectronics.Thehigh-voltagesystemcanonlybeactive
whenallhigh-voltagecablesareconnected.Thisisadditionalprotectionagainstcontactwithcontact
surfaces,whichotherwisemaycarryvoltage.
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Explanation
Venthole
High-voltageinterlockloopconnector/bridge
Mechanicalslide
Separatecontactforhigh-voltagecable
Contactforshielding
Contactprotection