I01High-voltageComponents
5.High-voltageBatteryUnit
Index
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5.2.Externalfeatures
5.2.1.Mechanicalinterfaces
Thehousingofthehigh-voltagebatteryunitisconnectedmechanicallytotheDrivemoduleofthe
I01usingatotalof26screws.Thiswaytheweightandtheaccelerationforcesoccurringduringthe
journeyaresupportedatthebody.Themountingboltsareaccessibledirectlyfrombelow,without
havingtofirstdisassembletheunderbodypaneling.Fortheremovalofthehigh-voltagebattery
unitfirstlyallpreliminaryworkspecifiedintherepairinstructions(diagnosis,disconnectingfromthe
powersupply,etc.)hastobeperformed.Beforethemountingboltsareslackenedthespecialtoolfor
lowering(mobiletableliftMHT 1200)mustbepositionedbelowthehigh-voltagebatteryunit.
TheelectricalconnectionisestablishedbetweenthehousingandDrivemodulebyanotherpotential
compensationscrew.
Thelowresistanceconnectionbetweenthehousingofthehigh-voltagebatteryunitandground(=
Drivemodule)isacrucialprerequisiteforthefault-freefunctionoftheautomaticisolationmonitoring.
Thisiswhyitisimportanttoensurethecorrecttighteningtorqueisappliedforthispotential
compensationscrew.
Itisalsoimportanttoensurethatneitherthehousingofthehigh-voltagebatteryunitnortheDrive
moduleattherespectiveboreholesispainted,corrodedordirty.Thebaremetalmustbeexposedif
necessarybeforethepotentialcompensationscrewismounted.
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Explanation
Electricheating(EH)
High-voltagebatteryunit
Batterymanagementelectronics(SME)
Electricalmachine
RangeExtenderElectricalMachineElectronics(REME)
Conveniencechargingelectronics(KLE)
Chargingsocketatthevehicle
Electricalmachineelectronics(EME)
EKK