I01High-voltageComponents
12.TechnicalSafetyPrecautions
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Thesystemsatthehigh-voltageelectricalsystem(EME,REME,KLE,EKK,EH)reducethe
currentsinthehigh-voltageelectricalsystemtozero
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Openingtheswitchcontactorsinthehigh-voltagebatteryunit(controlledbySME)
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Dischargingthehigh-voltagecircuit,i.e.activedischargingofthelinkcapacitors(EME,REMEand
KLE),short-circuitofthecoilsoftheelectricalmachine(EMEandREME),short-circuitofthecoils
oftheEKK
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Checkingthehigh-voltagesystem,e.g.astowhetherthecontactsoftheelectromechanical
switchcontactorswerecorrectlyopened.
Boththeafter-runningperiodafterswitchingoffterminal15andtheshutdownitselfcanlastafew
minutes.Theautomaticmonitoringfunctionsareareasonforthis,forexample.Theregularshutdown
isinterruptedifinthemeantimeeitherarequestforarenewedstart-upismadeoraconditionhas
arisentorequestaquickshutdown.
Quickshutdown
Theoverridingaimhereistoshutdownthehigh-voltagesystemasquicklyaspossible.Thisquick
shutdownisthenalwayscarriedoutifforsafetyreasonsthevoltageinthehigh-voltagesystemhasto
bereducedtoasafevalueasquicklyaspossible.Thefollowinglistdescribesthetriggeringconditions
andthefunctionalchainleadingtothequickshutdown.
Accident:
•
ACSMidentifiesanaccident.Dependingontheseverityoftheaccidenttheshutdownofthe
high-voltagesystemisrequestedviabussignals.TheSMEtriggerstheseparationofthe
switchcontactorsinthehigh-voltagebattery.Inthecasewherecommunicationviaadatabus
isfaultyornotpossible,theswitch-offoftheswitchcontactorsisforced(hardopening).The
switchcontactorsaresuppliedwithvoltagebyterminal30C.Throughtheseparationofthe
safetybatteryterminalfromthepositiveterminalofthe12 Vbattery,thevoltagesupplyofthe
switchcontactorsisalsointerruptedandtheircontactsopenautomatically.
TheEMEandtheREMEalsoreceivebussignalsforswitchingoffthehigh-voltagesystem.
Bothcontrolunitsimmediatelytriggertheactiveshortcircuitoftheelectricalmachines(short-
circuitofthecoilsofthecorrespondingelectricalmachineviathepowersemiconductorofthe
AC/DCconverter)andtheactivelinkcapacitorsaredischarged.Ifcommunicationviathedata
busisnotpossible,theshutdownrequestissentviatheseparatelinesbetweenASCMand
EME,aswellasbetweenACSMandREME.
Overloadcurrentmonitoring:
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Withhelpofcurrentsensorsinthehigh-voltagebatteryunitthecurrentlevelinthehigh-
voltageelectricalsystemismonitored.Iftoohighacurrentlevelisidentified,theSMEcontrol
unitcausesahardopeningoftheelectromechanicalswitchcontactors.Considerablewear
occurstothecontactsoftheswitchcontactorsasaresultofthisopeningunderahigh
current,whichmustbeacceptedtoprotecttheothercomponentsfromdamage.
Protectionintheeventofashortcircuit:
•
Inthehigh-voltagebatteryunitthereisanoverloadcurrentfusewhichinterruptsthehigh-
voltagecircuitintheeventofashortcircuit.
Criticalcellstate:
•
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