I01High-voltageComponents
10.REME
Ifaconveniencechargingelectronicsisinstalledinthevehicle,theREMEisconnectedviaatwo-pin
HVcableandaflatHVconnectortotheKLE.TheKLEisalsoconnectedtotheEMEviaatwo-pin
high-voltagecableandaflathigh-voltageconnector.The3-phaseACvoltagegeneratedbytherange
extenderelectricalmachineisconvertedbytheREMEtodirectcurrentvoltageandfedfromtheREME
viatheKLEtotheEMEviathehigh-voltagecables.Theenergyrequiredtostarttherangeextender
combustionengineisprovidedbythehigh-voltagebattery.Thedirectcurrentvoltageisdirectedvia
theEMEandKLEtotheREMEbytwo-pinhigh-voltagecables.TheEMEandtheKLEdonotconvert
thisdirectcurrentvoltage,itisusedsolelyforthecontact.Withthistypeofcontact(viaKLE)onlyone
versionoftheEME(irrespectiveoftheequipment)hastobeinstalledintheI01.
10.3.3.Connectionsforcoolantlines
Therangeextenderelectricalmachineelectronicsisintegratedinthecoolingcircuitofthe
electricmotor.Thiscoolingcircuitisdescribedindetailinchapter11"Coolingtheelectricmotor
components".
10.3.4.Connectionforpotentialcompensationline
ThehousingoftheREMEisconnectedtotherearaxlemoduleandthusgroundviaapotential
compensationline.Thepotentialcompensationlineissecuredusingascrewconnection.
10.4.Structureandfunctions
Therangeextenderelectricalmachineelectronicsismadeupinternallyoftwosubcomponents:
thebidirectionalDC/ACconverterandtheREMEcontrolunit.Thelinkcapacitorsforsmoothingthe
voltageandfilteringhigh-frequencypartsarealsoanelementofthepowerelectronicsswitching.It
performsthefollowingfunctionswithhelpofthesubcomponentsmentioned:
•
Controloftheelectricalmachine(enginespeed,torque)usingDC/ACconverter
•
Readingandevaluationofthetemperaturesensoroftherangeextenderelectricalmachine
•
Readingandevaluationoftherotorpositionsensor
•
Contactoftherangeextenderelectricalmachine
•
Contactoftheelectricalmachineelectronicsortheconveniencechargingelectronics
•
Communicationwithothercontrolunits
•
Activeandpassivedischargingofthelinkcapacitorstovoltageslessthen60 V
•
Self-testanddiagnosticfunction
Thepowerelectronicsfortheactivationoftheelectricalmachinearemainlymadeupofthe
bidirectionalDC/ACconverter.Itisapulseconverter(alsocalled"inverter")withatwo-pinDCvoltage
connectionanda3-phaseACvoltageconnection.ThisDC/ACconvertercanworkasaninverterand
conductelectricalenergyfromthehigh-voltagebatterytotherangeextenderelectricalmachinewhen
itshouldworkasanengine.However,itcanalsoworkasarectifierandtransferselectricalenergy
fromtherangeextenderelectricalmachine(viaEMEorKLE)totheelectricalmachineorhigh-voltage
battery.
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