I01High-voltageComponents
12.TechnicalSafetyPrecautions
3
Thevoltageinthehigh-voltagecircuitisincreasedcontinuously
4
Thecontactsoftheswitchcontactorsarefullyclosed.
Thehigh-voltageelectricalsystemismainlycheckedbytheEMEcontrolunitandtheSMEcontrol
unit.Criteriarelevantforsafety,forexamplethecircuitofthehigh-voltageinterlocklooportheisolation
resistance,arechecked.Functionalpreconditionssuchastheoperatingreadinessofallsubsystems
mustalsobefulfilledforstarting.
Asthehigh-voltagecircuitcapacitorshavehighcapacityvalues(linkcapacitorsinthepower
electronics),thecontactsoftheelectromechanicalswitchcontactorscannotbeeasilyclosed.
Extremelyhighcurrentpulseswoulddamageboththehigh-voltagebatteryandthelinkcapacitors
andthecontactsoftheswitchcontactors.Firstofall,theswitchcontactorofthegroundcableinthe
high-voltagebatteryisclosed.Inordertorestricttheswitch-oncurrent,thereisacurrentpathwith
resistanceinthepositivewire(connectedparalleltotheswitchcontactor).Thisisnowactivatedand
aswitch-oncurrentrestrictedbytheresistancechargesthelinkcapacitors.Ifthevoltageofthelink
capacitorshasreachedtheapproximatevalueofthebatteryvoltage,thelastcontactoftheswitch
contactoratthepositiveterminalofthehigh-voltagebatteryunitisclosed.Thehigh-voltagesystemis
nowfullyoperational.
Ifthereisnofaultinthehigh-voltagesystem,theentirestartingofthehigh-voltagesystemis
completedinabout0.5seconds.Thereisthusnodisadvantageforthecustomerincomparisonto
vehicleswithaconventionalengine.
TheSMEcontrolunitcommunicatessuccessfulstartingviathePT-CAN2totheEMEcontrolunit.
Faultstatusesarealsocommunicatedinthesameway,if,forexample,acontactofaswitchcontactor
wasunabletobeclosed.
12.2.2.Shuttingoffthehigh-voltagesystem
Whenitcomestoshuttingoffthehigh-voltagesystemadistinctionismadebetweenregularshut-
offandfastshut-off.Theregularshutdowndescribedhereprotectsallrespectivecomponentsonthe
onehand,and,ontheotherhand,includesthemonitoringofcomponentsofthehigh-voltagesystem
whicharerelevantforsafety.
Regularshutdown
Ifthefollowingpreconditionsorcriteriaarepresent,thehigh-voltagesystemisshutdownintheregular
manner:
•
Terminal15isswitchedoffbythedriverandtheafter-runningperiodisexpired(controlledby
EME)
•
Endofthefunctions"stationarycooling","auxiliaryheater"or"conditioningofthehigh-
voltagebattery"
•
Endofthechargingprocedureforthehigh-voltagebattery.
Thesequencefortheregularshutdownisgenerallythesameirrespectiveofthetrigger.Theindividual
stepsare:
1
EMEorderstheshutdownaftertheafter-runningperiodhasexpiredviabussignalsatthePT-
CAN/PT-CAN2
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