I01High-voltageComponents
6.ChargingtheHigh-voltageBattery
Onlywhenthecommunicationbetweenthevehicle(LIM)andElectricVehicleSupplyEquipmenthas
beenstartedsuccessfullyviathepilotline,isthechargingvoltageappliedtothephase L1.Thisalso
givesfurtherprotectionforcustomersandServiceemployeesagainstthedangersofelectricity.
WiththisstationaryversionoftheEVSEthelinescantransmitupto7.4 kW.TheAC/DCconverter
intheconveniencechargingelectronics(3.7 kW)andintheelectricalmachineelectronics(3.7 kW)
ensuretheconversionofthesingle-phaseACvoltagetothedirectcurrentvoltagerequiredfor
chargingthehigh-voltagebattery.Thedurationofthefullchargeofanemptyhigh-voltagebatteryof
theI01canthenbereducedtothreetofourhours.
6.3.3.Conveniencechargingelectronics
Theconveniencechargingelectronics(KLE)isinstalledintherearoftheI01,inanareaseparatedfrom
theluggagecompartment.
Installationlocationoftheconveniencechargingelectronics
Themaintaskoftheconveniencechargingelectronics(KLE)duringACchargingat7.4 kWisthe
conversionoftheACvoltagetodirectcurrentvoltage.ArectifierswitchingintheKLEcomprisingtwo
modulescompletesthistask.Thesepowerelectronicsmodulesarecontrolledbyacontrolunit,which
alsobearsthesamename:Conveniencechargingelectronics(KLE).
Theconveniencechargingelectronicsisdesignedsoitcanprovideamaximumelectricalpowerof
3.7 kWontheoutputside.Togetherwiththe3.7 kWfromthestandardpowerelectronicsoftheEME,
thisissufficientintheI01tofullychargethehigh-voltagebattery(atoptimalmarginalconditions)in
threetosixhours.Thisshortchargingtimemeansenhancedcomfortforthecustomerwhenusingthe
I01.Forthisreason,thischargingelectronicswascalled"conveniencechargingelectronics".
TheACvoltageisfedtothevehicleortheconveniencechargingelectronicsviaasingle-phasesupply.
Theinputvoltage,whichcanbeprocessedbytheconveniencechargingelectronics,maybeinthe
followingrange:100 V–240 V,50 Hzor60 Hz.Attheoutput,whichisseparatedgalvanicallyfrom
theinput,theconveniencechargingelectronicssuppliesanelectronicallyadjustabledirectcurrent
voltageoranelectronicallyadjustabledirectcurrentflows.Thespecificationsfortheoutputvoltage
andtheoutputcurrentcomefromthefunction"High-voltagepowermanagement"intheEMEcontrol
unit.ThevaluesarecalculatedandadjustedbytheKLEsothatthehigh-voltagebatteryisoptimally
chargedandtheotherconsumersintheI01aresuppliedwithsufficientelectricalenergy.
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