I01High-voltageComponents
12.TechnicalSafetyPrecautions
Ifacellsupervisioncircuitidentifiesextremeunder-voltage,over-voltageorexcess
temperatureatabatterycell,thisalsoleadstoahardopeningoftheelectromechanicalswitch
contactors-controlledbytheSMEcontrolunit.Althoughthismayleadagaintoincreased
wearatthecontacts,thisquickshutdownisnecessarytopreventdestroyingtherespective
batterycells.
Malfunctionofthe12 Vvoltagesupplyofthehigh-voltagebatteryunit:
•
Inthiscasethebatterymanagementelectronicscontrolunitnolongerworksandit
isnolongerpossibletomonitorthebatterycells.Forthisreasonthecontactsofthe
electromechanicalswitchcontactorsalsoopenhereautomatically.
12.2.3.Chargingthehigh-voltagebattery
TheSMEcontrolunitalsoplaysanimportantroleinthechargingofthehigh-voltagebatterywith
energysupplyfromanexternalpowernetwork.Usingthestateofchargeandthetemperatureof
thebatterycells,theSMEcontrolunitdefinesthemaximumelectricalpowerwhichthehigh-voltage
batterycancurrentlyuse.ThisvalueistransmittedintheformofabussignalviathePT-CAN2tothe
EMEcontrolunit.The"High-voltagepowermanagement"functioncoordinatestheindividualpower
requirementsandforwardsthetotalvaluetotheelectricalmachineelectronics(andfromtheretothe
conveniencechargingelectronics).
DuringchargingtheSMEcontrolunitconstantlyidentifiesthestateofchargealreadyreachedand
monitorsallsensorsignalsofthehigh-voltagebattery.Inordertoensureoptimalprogressofthe
chargingprocedure,theSMEcontrolunitconstantlycalculatescurrentvaluesforthemaximum
chargingpowerbasedonthesevaluesandcommunicatesthesetotheEMEcontrolunit.Theheating/
coolingsystemofthehigh-voltagebatteryisalsocontinuouslycontrolledbytheSMEcontrolunit
duringthechargingprocedurewhichcontributestoaquickandefficientchargingprocedure.
12.3.Pinpointingisolationfaults
TheSMEcontrolunitreliablyidentifieswhentheisolationresistanceinthehigh-voltageelectrical
systemdropsbelowthespecifiedvalues.Afaultcodeentry,aCheckControlmessageand,ifrequired,
theshutdownofthehigh-voltagesystem,areautomaticallyeffected.Theisolationmonitoringinthe
SMEcontrolunitalonecannotdeterminetheactuallocationofthefaultinthehigh-voltageelectrical
system.Instead,anisolationfaultmustbepinpointedbyusingatestscheduleinthediagnosissystem.
Severalsystematicteststepsarerequiredinordertodeterminethecomponentsorthehigh-voltage
cablecausingtheisolationfault.
12.4.Start-upofthehigh-voltagesystem
Ifintheeventofarepairhigh-voltagecomponentsareremovedorreplaced,itisimperativetoensure
that
•
allhigh-voltageconnectors
•
allpotentialcompensationlinesandconnectionsforpotentialcompensation
•
allsignalconnectors
•
allcoolantorrefrigerantlinesand
•
allmechanicalconnectionsareproperlyconnected.
176