Inspection; Installation - Suzuki RM-Z250 Service Manual

INSPECTION

• Inspect the gearshift shaft 1 for bends and damage.
• Inspect the return spring 2 for damage.
• If necessary, replace the defective parts with a new one.
• Inspect the pawls 3, pins 4, springs 5, gearshift roller 6
and gearshift cam driven gear 7 for damage.
• If necessary, replace the defective parts with a new one.

INSTALLATION

Install the gearshift in the reverse order of removal. Pay atten-
tion to the following points:
• Install the washer 1 and gearshift arm stopper 2.
• Apply a small quantity of THREAD LOCK SUPER to the gear-
shift arm stopper 2 and tighten it to the specified torque.
 99000-32030: THREAD LOCK SUPER "1303"
 Gearshift arm stopper: 23 N·m (2.3 kgf-m, 16.5 lbf-ft)
• Install the washer 3, spring 4 and gearshift cam stopper 5.
• Tighten the shift cam stopper bolt 6 to the specified torque.
 Shift cam stopper bolt: 10 N·m (1.0 kgf-m, 7.0 lbf-ft)
or equivalent
GEARSHIFTING 9-5