Crankcase Installation - Suzuki RM-Z250 Service Manual

CRANKCASE INSTALLATION

• Fit the dowel pins 1 and gasket 2.

Replace the gasket 2 with a new one.
• Fit the right crankcase on the left crankcase.
• Install the clamp A to the bolt.
• Tighten the crankcase bolts (a, b, c) to the specified
torque.
 Crankcase bolt: 11 N·m (1.1 kgf-m, 8.0 lbf-ft)
NOTE:
If it is hard to tighten the bolts, separate the crankcase and con-
firm that the transmission parts are assembled correctly.
• Install the oil strainer (No.1) and oil strainer cap 3. (2-17)
• Inspect the crankshaft, countershaft and driveshaft for smooth
movement.
• Apply grease to the oil seal lip and O-rings 4.

Replace the O-rings 4 with new ones.
 99000-25010: SUZUKI SUPER GREASE "A"
• Fit the O-rings 4 and spacer 5 to the driveshaft.
a Length: 40 mm (1.6 in)
b Length: 50 mm (2.0 in)
c Length: 70 mm (2.8 in)
or equivalent
TRANSMISSION AND CRANKSHAFT 10-17