Installation - Suzuki RM-Z250 Service Manual

• Inspect the kick starter idle gear teeth for wear and damage.
• Inspect the kick starter idle gear and its shaft contact surface
for wear and damage.
• Inspect the wave washer for wear and damage.
• If any defects are found, replace the gear with a new one.

INSTALLATION

Install the kick starter in the reverse order of removal. Pay atten-
tion to the following points:
• Install the kick starter guide 1 and tighten the kick starter
guide bolt 2 to the specified torque.
 Kick starter guide bolt: 10 N·m (1.0 kgf-m, 7.0 lbf-ft)
• Install the washer 3 onto the kick starter shaft 4.
• Apply MOLYBDENUM OIL SOLUTION to the kick starter
shaft 4.
 MOLYBDENUM OIL SOLUTION
• Install the kick starter drive gear 5, washer 6 and snap ring
7 onto the kick starter shaft 4.

Replace the snap ring 7 with a new one.
 09900-06107: Snap ring remover (Open type)
• Install the return spring 8 into the kick starter shaft hole A.
KICK STARTER 8-5