Installation - Suzuki RM-Z250 Service Manual

• Align the groove F of hot starter valve with the hot starter
cable end G.

INSTALLATION

Install the throttle body assembly in the reverse order of
removal. Pay attention to the following points:
• Connect the throttle pulling cable 1 and throttle returning
cable 2 to the pulley.
• Turn in each throttle cable adjuster fully and locate each outer
cable so that the clearance a is 0 – 1.5 mm (0 – 0.06 in).
• Tighten each lock-nut 3 to the specified torque.
 Cable adjuster lock-nut: 2.2 N·m (0.22 kgf-m, 1.60 lbf-ft)
• Fit the projection A on the throttle body in the depression of
the intake pipe.
• Position the throttle body clamps 4 correctly. (20-22)
• Install the condenser 5.
INSPECTION AFTER INSTALLATION
• Wiring harness, cable and hose routing (20-18 to -23)
• Fuel leakage
• Throttle cable play (2-21)
• Engine idle speed (2-24)
• TP sensor setting condition (12-18)
a 0 – 1.5 mm (0 – 0.06 in)
FUEL SYSTEM AND THROTTLE BODY 13-15