Front Caliper Removal And Disassembly - Suzuki RM-Z250 Service Manual

17-8 FRONT AND REAR BRAKES
FRONT CALIPER REMOVAL AND
DISASSEMBLY
• Place a rag under the brake hose union bolt 1 to catch spilled
brake fluid.
• Disconnect the brake hose 2 by removing the union bolt 1.
• Remove the caliper mounting bolts 3.
• Remove the caliper.
• Remove the brake pads. (17-6)
• Remove the spring 4.
• Remove the caliper bracket 5 from the caliper.
• Remove the boots 6 and 7.
• Remove the spring 8.
• Remove the front brake caliper axle bolt (bracket) 9.
• Wrap the caliper with a rag to prevent brake fluid scatter and
piston pop-out.
• Apply low-pressure air into the caliper through the hole to
remove the pistons.

* Fingers can get caught between piston and caliper
body when removing the piston.
* Do not place your fingers on the piston when remov-
ing the piston.
• Remove the dust seals 0 and piston seals A.
• Remove the front brake caliper axle bolt (caliper) B.