Cable Routing - Suzuki RM-Z250 Service Manual

CABLE ROUTING

*8
1 Throttle cable (Pulling cable)
2 Throttle cable (Returning cable)
3 Hot starter cable
4 Clutch cable
5 Radiator overflow hose
6 Cable guide
a 2 – 3 mm (0.08 – 0.12 in)
b 14 – 16 mm (0.55 – 0.63 in)
Bind the clutch cable (White protector
*1
position) with the clamp.
*9
*4
*7
Bind the hot starter cable and wiring harness with the
*2
clamp.
*3 Pass the hot starter cable inside of frame bridge.
*4 Pass the clutch cable between radiator bracket and frame.
Pass the overflow hose and wiring harness between radia-
*5
tor hose and frame.
Pass the overflow hose between engine mounting lower
*6
bracket.
Align the matching marks on the clutch cable bracket and
*7
on the clutch cable.
Pass the throttle cable, hot starter cable and engine stop
*8
switch lead wire inside of the cable guide.
The cable guide must be positioned in parallel with the
*9
frame head with its open end facing upward.
SERVICING INFORMATION 20-21
*1
*2
*3
*5
*6