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GM 5000EAC F
WAGNER GM 5000EAC F Manuals
Manuals and User Guides for WAGNER GM 5000EAC F. We have
2
WAGNER GM 5000EAC F manuals available for free PDF download: Operating Manual
WAGNER GM 5000EAC F Operating Manual (88 pages)
Electrostatic AirCoat Spray Gun for Manual Operation and for Flat or Round Jet Nozzles
Brand:
WAGNER
| Category:
Paint Sprayer
| Size: 5.23 MB
Table of Contents
Table of Contents
3
1 About this Operating Manual
6
Languages
7
2 Correct Use
8
Processible Products
9
Reasonably Foreseeable Misuse
10
3 Identification
11
Permissible Device Combinations
12
4 General Safety Instructions
13
Safety Instructions for Staff
14
Grounding the Device
15
Cleaning
16
Handling Hazardous Liquids, Varnishes, and Paints
17
Safety Information on Discharges
18
5 Description
19
Functioning of the Spray Gun
20
Scope of Delivery
22
Technical Data
23
Spray Process
24
Electrostatic Eff Ect
25
6 Commissioning and Operation
26
Training Assembly/Commissioning Staff
26
Storage Conditions
26
Installation Conditions
26
Installation and Connection
27
Typical Electrostatic Spraying System
27
Ventilation of the Spray Booth
28
Air Supply
29
Material Supply
29
Grounding
30
Edition 07/2014 Order Number Doc
32
Preparation of Lacquer
33
Viscosity Conversion Table
33
Commissioning
34
General Rules for Manipulation of the Spray Gun
34
Preparation for Starting up
34
7 Operation
37
Training the Operating Staff
37
Safety Instructions
37
Work
38
Filling with Working Product
38
Start-Up for Spraying Aircoat
39
Flushing out Clogged Round Jet Nozzles
40
Replacing Round Jet Nozzle's Nozzle Insert
40
Changing from Aircoat Round Jet to Aircoat Flat Jet
41
Replacing the Aircoat Flat Jet Nozzles
42
Cleaning of the Nozzle Parts
42
Eliminate Nozzle Clogging
42
Changing the Valve Housing
44
8 Cleaning and Maintenance
45
Cleaning
45
Cleaning Staff
45
Safety Instructions
45
Cleaning and Decommissioning
46
Maintenance
48
Maintenance Staff
48
Safety Instructions
48
Disassembly of the Spray Gun
49
Tools
49
Disassembly of the Spray Gun
50
Cleaning the Parts after Disassembly
53
Assembly of the Spray Gun
54
Function Test after Assembly of the Gun
59
Test of the High-Voltage
59
Air Test
60
Product Pressure Test
60
Test of Spray Pattern
61
High-Pressure Hoses
62
9 Inspections
63
Periodical Inspections
63
10 Troubleshooting and Rectification
64
11 Product Disposal
65
12 Accessories
66
Round Jet Nozzles
66
ACR 5000 Round Jet Nozzle Cap
66
Aircoat Round Jet Nozzle Inserts
66
Flat Jet Nozzles
66
ACF 5000 Air Caps (Flat Jet)
66
ACF5000 Aircoat Flat Jet Nozzles
67
Filter
69
Reduction Fittings for High-Pressure Hoses
69
Hoses and Electric Cables
70
Standard Hose Sets and Components
70
Hose Sets for Low-Resistance Products
72
Gun Cables and Gun Cable Extensions
74
Miscellaneous
74
13 Spare Parts
77
How Can Spare Parts be Ordered
77
GM 5000EAC Spare Parts List
78
GM 5000EAC - Adapter Spare Parts List
80
GM 5000EAC - Handle Spare Parts List
82
Accessories Spare Parts Lists
84
Flat Jet Nozzles Spare Parts List
84
ACR 5000 Round Jet Nozzle Cap Spare Parts List
85
14 Warranty
86
Important Notes Regarding Product Liability
86
Warranty Claim
86
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WAGNER GM 5000EAC F Operating Manual (72 pages)
Electrostatic AirCoat Spray gun for manual operation with fl at or round jet nozzles
Brand:
WAGNER
| Category:
Paint Sprayer
| Size: 4.81 MB
Table of Contents
Table of Contents
3
1 About These Instructions
6
Languages
6
Warnings, Notes and Symbols in These Instructions
6
2 General Safety Instructions
7
Safety Instructions for the Operator
7
Electrical Equipment
7
Personnel Qualifi Cations
7
A Safe Work Environment
7
Safety Instructions for Staff
7
Safe Handling of WAGNER Spray Units
8
Earth the Unit
8
Material Hoses
8
Cleaning
9
Handling Hazardous Liquids, Varnishes and Paints
9
Touching Hot Surfaces
10
Correct Use
10
Safety-Relevant Information about Discharges
11
Use in an Explosion Hazard Area
11
Correct Use
11
Explosion Protection Identifi Cation CE
11
Identifi Cation „X
11
Explosion Protection Identifi Cation FM
12
German Regulations and Guidelines
12
3 Guarantee and Conformity Declarations
13
Important Notes on Product Liability
13
Guarantee Claim
13
CE-Conformity
14
4 Description
15
Fields of Application, Using in Accordance with the Instructions
15
Processable Materials
15
Scope of Delivery
16
Technical Data
17
Functional Description
18
Design of Spray Gun (Standard Variant)
18
Functions of the Spray Gun
19
Spraying Process
20
Aircoat Round Jet Spray Process
20
Aircoat Atomizing Fl at Jet Spray Process
20
Electrical Resistance
21
5 Start-Up and Operation
22
Installation and Connection
22
Typical Electrostatic Spraying System
22
Ventilation of the Spray Booth
23
Air Supplies
23
Paint Supplies
24
Earthing
25
Preparation of Paints
27
Viscosity Conversion Table
27
Start-Up
28
General Rules for Making Adjustments to the Spray Gun
28
Preparation for Starting up
28
Working
30
Filling with Working Material
30
Start-Up for Spraying Aircoat
31
Cleaning of Clogged Round Jet Nozzles
32
Exchange of Round Jet Nozzle Insert
32
Changing from Aircoat Round Jet to Aircoat Fl at Jet
33
Replacing Aircoat Fl at Jet Nozzles
34
Cleaning of the Nozzles
34
Eliminate Nozzle Clogging
34
6 Maintenance
36
Periodically Checks
36
Cleaning and Decommissioning
36
Dismantling of the Spray Gun
38
Cleaning the Parts after Disassembly
41
Assembling the Spray Gun
42
Function Test after Assembly of the Gun
46
Checking the High-Voltage
46
Air Tests
47
Material Pressure Test
47
Check Spray Pattern
48
7 Trouble Shooting and Solution
49
8 Product Disposal
50
9 Accessories
51
ACR 5000 Round Jet Nozzle Cap
51
Aircoat Round Jet Nozzle Inserts
51
ACF 5000 Air Caps (Fl at Jet)
51
ACF 5000 Aircoat Fl at Jet Nozzles
52
Filters
54
Reduction Fi Ttings for High-Pressure Hoses
54
Hoses and Electrical Cables
55
Standard Hose Sets and Components
55
Hose Sets for Low Impedance Materials
56
Gun Cable and Gun Cable Extensions
57
Miscellaneous
57
10 Spare Parts
59
How to Order Spare Parts
59
GM 5000EAC Spare Parts List
60
GM 5000EAC Spare Parts List- End Piece
62
GM 5000EAC Spare Parts List - Handle
64
Accessories Spare Parts Lists
66
Flat Jet Nozzles Spare Parts List
66
ACR 5000 Round Jet Nozzle Cap Spare Parts List
67
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