Figure 5-8 Gc Module, Exploded View - ABB NGC8206 User Manual

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12) Using the extraction tool, remove the cable connectors from J1, J2 and J3 jacks.
Do not pull the connectors from the board by the wires.
13) Using a 9/64" hex wrench, loosen the mounting screw inside the center of the
assembly. When loose, lift the assembly from the manifold assembly. Set aside
on a clean, lint-free surface.
14) Verify that the manifold heater plate gasket is in place and in good condition.
15) Carefully insert the replacement module onto the manifold assembly, rotating the
module to ensure that the key holes line up and the module rests on the base.
The unit should not turn once it is seated correctly.
16) When the GC module is in place, tighten the mounting screw.
17) Carefully restore the cable connectors to J1, J2 and J3 jacks, being careful to not
press against the wires attached to the connector head.
18) Replace the oven wall onto the GC module, being careful to not pinch or bind any
of the cables. When fully on, turn the oven wall clockwise to tighten.
19) Replace the thermal flask over the GC module. When the flask reaches the
mounting bracket, turn clockwise to tighten.
20) Use
21) Plug the termination panel to the digital controller ribbon cable and then into the
digital controller assembly, if disconnected.
22) Insert the lithium battery pack into the enclosure between the enclosure and the
thermal flask.
2101510 Rev. AG

Figure 5-8 GC Module, Exploded View

Replacing Digital Controller Complete Assembly
Note that the termination panel to the digital controller ribbon
cable pin 1 wire is not red. On the digital controller board, the
red edge (pin 1) of the cable should plug onto pin 50, the right
side of the plug. The plug is "keyed"; do not force the plug
into the connector.
previously covered.
Page 5–19

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