Overdrive (Case Side) Inspection - Suzuki Grand Vitara Manual

Assembly
Install each component by reversing removal procedure
and noting the following points.
• When installing rear seal ring, use care not to open it
too wide.
• Apply A/T fluid to O-ring, disc, etc. before installing
them.
• Opening of retaining brake front ring (2) and
projection (1) of O/D case should be matched.
• When installing each component, refer to "Overdrive
(Case Side) Components: ".
• Measure clearance between retaining ring (1) and
brake backing plate (2) with thickness gauge.
If the clearance is out of specification, select another
plate with suitable thickness from the list below and
replace it.
Standard clearance between retaining ring and
brake backing plate
0.40 – 1.38 mm (0.016 – 0.054 in.)
Thickness
1.95 – 2.05 mm (0.077 – 0.081 in.)
2.25 – 2.35 mm (0.089 – 0.093 in.)
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Overdrive (Case Side) Inspection

• Measure free length of piston return spring.
Standard free length of O/D brake piston return
spring
15.10 mm (0.594 in.)
• Check that sliding surface of discs and plate are not
worn or burnt. If necessary, replace them.
IYSQ01510139-01
NOTE
• If disc lining is exfoliated, discolored or
worn hardly, replace all discs.
• If only a part of printed numbers is
corroded, replace all discs.
• Before assembling new discs, soak them
in A/T fluid for at least 15 minutes.
IYSQ01510134-01
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Automatic Transmission/Transaxle: 5A-111
S5JB0A5106076
I5JB0A510171-01
I4JA01512210-01