Suzuki Grand Vitara Manual page 167

Assembly
1) Clean all components thoroughly, inspect them for
any abnormality and replace with new ones as
necessary.
2) To ensure lubrication, air blow oil holes (1) and make
sure that they are free from any obstruction.
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3) Drive in countershaft rear bearing (1) using special
tool and hammer.
Special tool
(A): 09913–84510
(A)
4) Apply oil to countershaft gear needle bearing (6),
and then install needle bearing, 2nd gear (5) and low
speed synchronizer ring (7).
5) Assemble synchronizer sleeve (4) and hub (3) as
follows.
a) Fit low speed synchronizer sleeve to hub in
specified direction as shown in figure.
b) Insert 3 keys (2) to hub.
c) Set springs (1) at specified position as shown in
figure.
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Manual Transmission/Transaxle:
Synchronizer key installation position
: A = B
[A]: 1st gear side
C: Key way
D: Chamfered side
6) Drive in low speed synchronizer assembly (1) using
special tool and hammer.
NOTE
• While press-fitting sleeve & hub, make
sure that synchronizer ring key slots (2)
are aligned with keys in sleeve & hub
assembly.
• Check free rotation of 2nd gear after press-
fitting sleeve & hub assembly.
Special tool
(A): 09913–84510
(A)
5B-26
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