Suzuki Grand Vitara Manual page 160

5B-19 Manual Transmission/Transaxle:
6) Install oil gutter.
7) Install 5th speed synchronizer levers and 5th speed
synchronizer ring as follows.
a) Fit 5th speed synchronizer levers (1) to hub (2)
aligning protrusion "A" of 5th speed synchronizer
levers with groove of hub.
"A"
1
b) Install synchronizer ring (1) to hub (2) in
specified direction as shown in figure.
8) Install input shaft needle bearing to end of input
shaft.
9) Clean mating surfaces of both front and rear cases,
and uniformly apply sealant to front case (1) as
shown in figure by such amount that its section is 1.2
mm (0.047 in.) in diameter, and then mate it with rear
case.
"A": Sealant 99000–31260 (SUZUKI Bond
No.1217G)
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10) Install rear case to front case. Tighten case bolts (1)
"A"
2
12) Install back up light switch (3) referring to "Back Up
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1
2
13) Apply grease to gear shift shaft balls (1) and locating
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1
"A" "A"
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to specified torque.
Tightening torque
Transmission case bolt (a): 23 N·m (2.3 kgf-m,
17.0 lb-ft)
11) Apply thread lock cement to reverse shaft bolt (2),
and tighten it.
"B": Thread lock cement 99000–32110 (Thread
Lock Cement Super 1322)
Tightening torque
Reverse shaft bolt (b): 23 N·m (2.3 kgf-m, 17.0
lb-ft)
Light Switch Removal and Installation: ".
3
1, (b)
springs (2), then install them.
Apply thread lock cement to gear shift locating bolts
(3), and then tighten them.
"A": Grease 99000–25010 (SUZUKI Super
Grease A)
"B": Thread lock cement 99000–32110 (Thread
Lock Cement Super 1322)
Tightening torque
Gear shift locating bolt (a): 23 N·m (2.3 kgf-m,
17.0 lb-ft)
2, "A"
1, "A"
2, "A"
1, (b)
2, "B", (a)
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3, "B", (a)
1, "A"
3, "B", (a)
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