Gear Shift Lever Front Case Assembly Inspection; Engine Rear Mounting Replacement; Manual Transmission Assembly Dismounting And Remounting - Suzuki Grand Vitara Manual

2) Assemble components parts referring to "Gear Shift
Lever Front Case Assembly Components: ".
3) Set new gear shift arm inner pin (1) and outer pin (2)
facing each gap ("a", "b") as shown in figure.
Drive gear shift arm pins by using special tool, till the
length "c" becomes the specified. (The length "c" is
the length of the pin protrusion from gear shift shaft
(4) and select arm (3)).
Special tool
(A): 09925–78210
Gear shift arm pin protrusion "c": 0.5–1.5 mm
(0.020–0.059 in.)
(A)
"b"
2
1
"a"
1, 2
"c"
3
4
5. Case side
Gear Shift Lever Front Case Assembly
Inspection
• Check that gear shift shaft moves smoothly without
abnormal noise. If abnormality is found, replace
defective part.
• Check bushes and boot for damage and deterioration.
If abnormality is found, replace defective part.
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Manual Transmission/Transaxle:

Engine Rear Mounting Replacement

When replacement of mounting parts are necessary,
torque bolts as specified below.
Tightening torque
Engine rear mounting No.1 bolt (a): 55 N·m (5.5 kgf-
m, 40.0 lb-ft)
Engine rear mounting member bolt (b): 55 N·m (5.5
kgf-m, 40.0 lb-ft)
Engine rear mounting No.2 bolt (c): 55 N·m (5.5 kgf-
m, 40.0 lb-ft)
1. Engine rear mounting member
2. Engine rear mounting
Manual Transmission Assembly Dismounting
and Remounting
Dismounting
1) Disconnect negative (–) cable of battery.
2) Remove transmission shift control lever referring to
"Transmission Shift Control Lever Removal and
Installation: ".
3) Detach engine harness clamps and ground wire
harness from transmission front case.
4) Remove starting motor fastening bolts (2) and
transmission fastening bolts (1).
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