Clutch Cover, Clutch Disc And Flywheel Components - Suzuki Grand Vitara Manual

Installation
1) Install clutch operating cylinder assembly (2) to
transmission front case. Tighten mounting bolts to
specified torque.
Tightening torque
Clutch operating cylinder assembly mounting bolt
(a): 10 N·m (1.0 kgf-m, 7.5 lb-ft)
2) Connect clutch fluid pipe (4) to clutch operating
cylinder assembly temporarily.
3) Install clutch pipe joint sleeve (3) to transmission
front case securely and then tighten clutch fluid pipe
flare nut (1) to specified torque.
Tightening torque
Clutch fluid pipe flare nut (b): 16 N·m (1.6 kgf-
m, 11.5 lb-ft)
1, (b)
2
4
(a)

Clutch Cover, Clutch Disc and Flywheel Components

1. Input shaft bearing
2. Flywheel
3. Clutch disc
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4) Remount transmission assembly referring to
5) Fill reservoir with specified brake fluid and check for
6) Bleed air from system and check clutch pedal free
3
Clutch Operating Cylinder Assembly Inspection
Check clutch fluid leakage, spring for damage and
bearing for smooth rotation. If malfunction is found,
replace clutch operating cylinder assembly.
I5JB0A530018-01
4. Clutch cover
5. Clutch cover bolt
6. Flywheel bolt
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"Manual Transmission Assembly Dismounting and
Remounting: in Section 5B".
fluid leakage.
travel. Refer to "Air Bleeding of Brake System: in
Section 4A" for air bleeding procedure.
: 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
: 70 N⋅m (7.0 kgf-m, 50.5 lb-ft) (for M16 engine model)
68.5 N⋅m (6.85 kgf-m, 49.5 lb-ft) (for J20 engine model)
: Do not reuse.
Clutch: 5C-7
I5JB0A530015-03
S5JB0A5306010
I5JB0A530022-01