Suzuki Grand Vitara Manual page 135

23) Apply A/T fluid to new housing O-ring and install it to
O/D case. Then install converter housing (1) and
tighten housing bolt to specified torque.
Tightening torque
Torque converter housing bolt (a): 35 N·m (3.5
kgf-m, 25.5 lb-ft)
Torque converter housing bolt (b): 58 N·m (5.8
kgf-m, 42.0 lb-ft)
24) Apply grease to bearing race (1) and thrust bearing
(2) and install them to O/D clutch cylinder.
1
2
25) Apply A/T fluid to new oil pump cover O-ring and
install it to oil pump assembly. Then install oil pump
assembly aligning bolt holes in O/D case with those
in transmission case oil pump assembly. Apply seal
packing to oil pump assembly bolts and tighten them
by certain amount of torque at each time one after
another till specified torque is attained.
Tightening torque
Oil pump bolt (a): 22 N·m (2.2 kgf-m, 16.0 lb-ft)
Automatic Transmission/Transaxle:
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26) Apply 2 – 4 kg/cm
figure as numbered and check operation sound of
each part.
1. O/D clutch
2. O/D brake
3. Forward clutch
4. Direct clutch
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27) Take clown transmission from stand and install new
gasket and cover plate (1).
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28) Measure clearance in shaft direction by applying dial
gauge (1) to output shaft as shown in the figure.
Standard clearance in shaft direction
0.3 – 0.9 mm (0.012 – 0.035 in.)
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2 air pressure into fluid holes in the
5. Second coast brake
6. Second brake
7. Reverse brake
1
5A-131
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