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General Binding SureBind 230VAC Service Manual

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SERVICE MANUAL
Assembly Numbers 9707101 (SureBind 230VAC), 9707102 (VeloBind 120VAC),
9707103 (SureBind 120VAC), 9707104 (Gestetner SureBind 230VAC), 9707105
(GUSA QB 120VAC), & 9707106 (GUSA 120VAC)
GBC National Service Department
Printed in U.S.A.
Part No. 9781858
Revision A 02/02
©Copyright General Binding Corporation, Northbrook, IL U.S.A.

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  • Page 1 SERVICE MANUAL Assembly Numbers 9707101 (SureBind 230VAC), 9707102 (VeloBind 120VAC), 9707103 (SureBind 120VAC), 9707104 (Gestetner SureBind 230VAC), 9707105 (GUSA QB 120VAC), & 9707106 (GUSA 120VAC) GBC National Service Department Printed in U.S.A. Part No. 9781858 Revision A 02/02 ©Copyright General Binding Corporation, Northbrook, IL U.S.A.
  • Page 2 1.0 INTRODUCTION This machine is a completely self-contained tabletop unit capable of punching up to 1/8" (3.2 mm.) thick by 14 7/8" (378 mm.) wide stacks of paper (approximately 25 sheets of 20 pound bond paper). It is capable of binding documents up to 3" (76 mm.) thick by 14 7/8"...

  • Page 3: Specifications

    2.0 SPECIFICATIONS MODEL/DESCRIPTION: PUNCH/BINDER/DEBINDER (120 VOLT) PUNCH/BINDER/DEBINDER (240 VOLT) PUNCH CAPACITY:* 1/8" (3.2 mm.) THICK X 14 7/8" (378 mm.) MAXIMUM WIDTH PER CYCLE - 25 SHEETS OF 20 POUND BOND PAPER *NOTE: No more than 4 composition covers, or 2 plastic covers should be punched at one time.

  • Page 4: Installation

    3.0 INSTALLATION Remove shipping tape from carton. Remove the two foam supports from left and right corners of the machine. Remove the machine from carton, and remove plastic bag. Remove power cord from package, and plug power cord in rear bottom of the machine. After making sure power source voltage is correct, plug power cord into wall outlet.

  • Page 5: Operating Instructions

    4.0 OPERATING INSTRUCTIONS 4.1 OPERATIONAL COMPONENTS LAYOUT Figure 4-1 A - Foot Pedal B - Bind Edge Guide C - Punch Edge guide D - Debris Tray E - Punch Surface F - Strip Recess G - Bind Surface H - Backstop I - Locating Pin J - Pressure Bar 9781858-02/02...
  • Page 6 4.0 OPERATING INSTRUCTIONS DETAIL "A" K - Power Indicator LED L - Start/Stop (Power On/Off) Switch M - Ready Indicator LED N - <1" (Under 1") Indicator LED O - <1" (Under 1") Selector Switch P - Auto Punch Indicator LED Q - Auto Punch Selector Switch R - LED Display Window S - Manual Punch Button...
  • Page 7 4.0 OPERATING INSTRUCTIONS OPERATIONAL COMPONENTS DESCRIPTION FOOT PEDAL: Used for hands free punch operation when the machine is placed in the "Auto Punch" mode. BIND EDGE GUIDE: Adjustable guide used to align documents for the binding and debinding cycle. PUNCH EDGE GUIDE: Adjustable guide used to position document to be punched.
  • Page 8 4.0 OPERATING INSTRUCTIONS OPERATIONAL COMPONENTS DESCRIPTION (CONT’D.) AUTO PUNCH SELECTOR SWITCH: Pressing this button allows the operator to actuate the punch cycle automatically by placing the paper stack next to the punch edge guide, or by depressing the foot pedal. LED DISPLAY WINDOW: Displays a chasing line while machine warms up, displays the current number of binds up to 99, and counts down the Debind cycle.
  • Page 9 4.0 OPERATING INSTRUCTIONS 4.3 PUNCHING Push On Button "R" to turn machine on. Loosen Punch Edge Guide Knob, and position Punch Edge Guide "A" so line on decal matches paper size line on Punch Platen "H". Proper positioning of the Punch Edge Guide "A"...
  • Page 10 4.0 OPERATING INSTRUCTIONS 4.4 DOCUMENT ASSEMBLY 1. Insert the bottom strip (strip with holes) into the Strip Recess "F", textured side down, fitting the small hole in strip over the Locating Pin "D" which protrudes slightly from the bottom surface of the Strip Recess "F". Note: The position of the Locating Pin is indicated by the arrow painted on the Backstop "E".
  • Page 11 4.0 OPERATING INSTRUCTIONS 4.5 BINDING Press >1" Button "K" or <1" Button "L" to place machine in desired binding mode. Lower the Pressure Bar "C" onto top binding strip and document stack. The binding cycle will begin immediately and automatically. When the binding process is completed (approximately 16 seconds in >1"...
  • Page 12 4.0 OPERATING INSTRUCTIONS 4.6 DEBINDING 1. Place document to be debound as follows: A. Bound edge against Backstop "E". B. Small hole in bottom strip over Locating Pin "D". C. Edge of document next to Bind Edge Guide "B". 2. Once the document to be debound is properly located, press the Debind Button "M" to place in debind mode.

  • Page 13: Troubleshooting

    5.0 TROUBLESHOOTING 5.1 MAIN P.C. BOARD SCHEMATIC Figure 5-1 9781858-02/02...
  • Page 14 5.0 TROUBLESHOOTING 5.2 KEY PAD SCHEMATIC Figure 5-2 9781858-02/02...
  • Page 15 5.0 TROUBLESHOOTING 5.3 SCHEMATIC Figure 5-3 9781858-02/02...

  • Page 16: Wiring Diagram

    5.0 TROUBLESHOOTING 5.4 WIRING DIAGRAM Figure 5-4 9781858-02/02...

  • Page 17: Mechanical Operation

    5.0 TROUBLESHOOTING 5.5 MECHANICAL OPERATION 5.5.1 PUNCH ASSEMBLY OPERATION - Figure 5-5 The Punch Motor Assembly (1) consists of the Punch Motor, Gear Box, and Punch Shaft. Cranks (2) are attached to each end of the Punch Motor Shaft (3). During the punch cycle, the Cranks (2) rotate, pulling the attached Punch Links (4) and Punch Actuator (1, Figure 5-3) through the paper stack.
  • Page 18 5.0 TROUBLESHOOTING 5.5 MECHANICAL OPERATION 5.5.2 PUNCH ASSEMBLY OPERATION - Figure 5-6 The Punch Assembly consists of the Punch Actuator (1), Punch Pins (2), Punch Housing (3), and Punch Spacer (4) held together by 3 Retaining Pins (5) with Plastic Washers (6) inserted through the assembled operational components, and secured with 3 Retaining Clips (7).
  • Page 19 5.0 TROUBLESHOOTING MECHANICAL OPERATION 5.5.3 PUNCH TIMING OPERATION - Figure 5-7 The Punch Timing i s controlled by the Punch Timing Switch (S-8)(1), and the Punch Cam (2). The size of the Punch Cam (2) is such that the Lobe (3) rotates once for each punch cycle.
  • Page 20 5.0 TROUBLESHOOTING 5.5 MECHANICAL OPERATION 5.5.4 PUNCH BRAKE ASSEMBLY OPERATION - Figure 5-8 The Punch Brake Assembly consists of a Brake Hub (1) attached to the end of the Punch Motor Shaft (3, Figure 5-5), and the Lever Arm (2) attached to a Solenoid (3). The Solenoid (3) is wired in parallel with the Punch Motor (1, Figure 5-3), and energizes when the punch cycle starts.
  • Page 21 5.0 TROUBLESHOOTING 5.5 MECHANICAL OPERATION 5.5.5 CAMSHAFT/BIND MOTOR ASSEMBLY OPERATION - Figure 5-9 Timing of the bind operation is controlled by the Camshaft (4). There are seven (7) cams utilized in the bind operation: two Pressure Cams (1) for movement of the Pivot Springs, two Cutter Cams (2) for movement of the Cutter Arm Assemblies, one Extruder Cam (3) for movement of the Extruder Shaft and Knife Assembly, and two Cooling Cams (5) for movement of the Cooling Finger Assembly.
  • Page 22 5.0 TROUBLESHOOTING 5.5 MECHANICAL OPERATION 5.5.6 PRESSURE BAR COMPRESSION OPERATION - Figure 5-10 The Pressure Bar Assembly, Left and Right Pivo t Spring Assemblies, and Timing Shaft Assembly work together to apply pressure to the document, compressing it during the binding operation.
  • Page 23 5.0 TROUBLESHOOTING 5.5 MECHANICAL OPERATION 5.5.7 KNIFE/CUTTER ARM SHAFT ASSEMBLY OPERATION - Fig. 5-11 In order for the machine to efficiently cut and rivet the strips, the Knife Blade (1) must be heated to an operating temperature of 375°F (190° C). This is accomplished by placing the Knife (1) between the Upper Heater (2), and Lower Heater (3).
  • Page 24 5.0 TROUBLESHOOTING 5.5 MECHANICAL OPERATION 5.5.8 COOLING FINGER ASSEMBLY OPERATION - Figure 5-12 The Cooling Fingers (1) are used to contact the warm rivet after it has been formed by the Knife (1, Figure 5-12). This action absorbs the residual heat, improves rivet cosmetics, and ensures a securely bound document.
  • Page 25 5.0 TROUBLESHOOTING 5.5 MECHANICAL OPERATION 5.5.9 PRESSURE BAR RETURN OPERATION - Figure 5-13 The Pressure Bar Return Mechanism consists of the Drive Gear (1), Drive Arm (2), and Return Arm (3). The Drive Gear (1) is attached to the right end of the Camshaft (4, Figure 5-7).
  • Page 26 5.0 TROUBLESHOOTING 5.5 MECHANICAL OPERATION 5.5.10 BIND TIMING OPERATION - Figure 5-14 The Bind Timing is controlled by the Bind Timing Switch (S13), Camshaft, and Drive Gear. Lowering the Pressure Bar actuates the Pressure Bar Switch (S11), starting the bind cycle. As the Camshaft rotates, Bind Cycle Switch (S13) closes when the Lobe of the Drive Gear (1) moves away from the Switch Actuator (6).
  • Page 27 5.0 TROUBLESHOOTING 5.6 ELECTRICAL OPERATION 5.6.1 POWER-UP CIRCUIT Power is applied to the electrical system using the Membrane Switch "Start". This allows power to go to the Microprocessor to start the heater circuit. The "Standby" LED will illuminate, and the display window will show a chasing line for 45 seconds until the machine is "Ready".
  • Page 28 5.0 TROUBLESHOOTING 5.6 ELECTRICAL OPERATION 5.6.5 HEATER CIRCUIT When the Knife is cold, the resistance of the Thermistor is high, and this causes the Microprocessor to supply power to the Heaters allowing the temperature of the Knife Blade to increase to 375°F (190°C). The resistance of the Thermistor drops as the temperature rises, thus as the resistance changes, the Microprocessor constantly regulates the temperature of the Knife.
  • Page 29 5.0 TROUBLESHOOTING 5.6 ELECTRICAL OPERATION 5.6.7 DEBIND CIRCUIT When the debind mode is selected by the "Debind" button of the Membrane Switch, the Debind Indicator LED is illuminated. Lowering the Pressure Bar starts the Bind Motor via the Bind Timing Switch (S13). The Cam Shaft rotates until the Cam/Solenoid Switch (S22) is actuated by the Extruder Cam.
  • Page 30 5.0 TROUBLESHOOTING TROUBLESHOOTING GUIDE INTRODUCTION 5.7.1 General Troubleshooting Malfunction corrections are based on visual observations of the operator or technician. The cause of a malfunction can be isolated by noting at which point during the operating cycle the symptom occurs. The electrical schematics, mechanical and electrical function sections, and electrical wiring diagrams will assist in pinpointing any malfunctions.
  • Page 31 5.0 TROUBLESHOOTING 5.7.2 Troubleshooting Guide Chart (Continued) SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION NO POWER. Power Cord not plugged into Make sure Power Cord is plugged wall socket or Receptacle at into wall socket and Receptacle in Base of machine. rear base of machine. Machine not turned on.
  • Page 32 5.0 TROUBLESHOOTING 5.7.2 Troubleshooting Guide Chart (Continued) SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION NOT PUNCHING. Defective P.C. Board or Punch Check if LED "L2" lights: if it does, Motor Assembly. check/replace Punch Motor (9778567 - 115VAC or 9778568 - 240VAC) and replace if needed; if it doesn't, possible problem with P.C.
  • Page 33 5.0 TROUBLESHOOTING 5.7.2 Troubleshooting Guide Chart (Continued) SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION NO AUTO PUNCH. Broken Wire(s), loose Wiring Check for loose Wiring Connections, Connections. or defective Wiring. Punch Timing Switch (S8) may Adjust per instructions on page 6-1, be out of adjustment or broken. or replace Punch Timing Switch (9779311 - Switch and 9776354 - Actuator)
  • Page 34 5.0 TROUBLESHOOTING 5.7.2 Troubleshooting Guide Chart (Continued) SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION PUNCH CYCLE Worn Punch Links. Replace Punch Links (9778461) as needed. NOISY OR SQUEAKING. Punch Pins may be dull or burred. Replace Punch Pins (9778684) as needed. Customer may be using surface Advise customer that this type of coated, or treated paper.
  • Page 35 5.0 TROUBLESHOOTING 5.7.2 Troubleshooting Guide Chart (Continued) SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION CONTINUOUS Punch Timing Switch (S8) Adjust per instructions on page 6-1, defective, or out of adjustment. or replace Punch Timing Switch PUNCH. (9779311 - Switch and 9776354 - Actuator).
  • Page 36 5.0 TROUBLESHOOTING 5.5.2 Troubleshooting Guide Chart (Continued) SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION HOLE TO EDGE Punch Throat has debris, pins, Check and clean Punch Throat. or strip stuck in Throat. ALIGNMENT OFF/HOLES NOT EQUALLY SPACED FROM ENDS OF PAPER. Punch Edge Guide out of Adjust and check per Operator adjustment.
  • Page 37 5.0 TROUBLESHOOTING 5.7.2 Troubleshooting Guide Chart (Continued) SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION NOT PUNCHING Punch Actuator may be broken Replace Punch Actuator (9776364 - or warped. VeloBind or 9781390 - SureBind). CLEAN/PUNCHED HOLES TORN. Check for elongated Punch Replace defective Punch Housing Housing Die Holes.
  • Page 38 5.0 TROUBLESHOOTING 5.7.2 Troubleshooting Guide Chart (Continued) SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION PRESSURE BAR Bind Timing Switch (S13) out of Adjust/replace Bind Timing Switch adjustment or defective. (9779311 - Switch and 9776353 - STUCK UP OR DOWN, Actuator). ONLY COMES DOWN HALFWAY, OR RAISES PART WAY UP &...
  • Page 39 5.0 TROUBLESHOOTING 5.7.2 Troubleshooting Guide Chart (Continued) SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION PANEL LIGHTS Transformer on P.C. Board may Replace P.C. Board (9783672). be defective. OUT. "On" Button not pressed. Depress "On" Button. Power Cord not plugged into rear Check Power Cord to be sure it is of Base or wall socket.
  • Page 40 5.0 TROUBLESHOOTING 5.7.2 Troubleshooting Guide Chart (Continued) SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION KNIFE HOT, BUT Thermistor may be defective. Replace Thermistor (9781354). Should read 1 Megaohm +20% WILL NOT GO TO cold. "READY". Temperature may need to be Adjust on Switch Panel per instructions adjusted higher.
  • Page 41 5.0 TROUBLESHOOTING 5.7.2 Troubleshooting Guide Chart (Continued) SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION PRESSURE BAR Bind Timing Switch (S13) Adjust per instructions on page 6-2, defective, or may be out of or replace Bind Timing Switch DOWN - WILL NOT adjustment. (9779311 - Switch and 9776354 - BIND.
  • Page 42 5.0 TROUBLESHOOTING 5.7.2 Troubleshooting Guide Chart (Continued) SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION CONTINUOUS BIND. Pressure Bar Switch (S11) may be Replace Pressure Bar Switch defective. Assembly (9780089). Bind Timing Switch (S13) may be Adjust per instructions on page 6-2, defective, or out of adjustment. or replace Bind Timing Switch (9779311 - Switch and 9776354 - Actuator).
  • Page 43 5.0 TROUBLESHOOTING 5.7.2 Troubleshooting Guide Chart (Continued) SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION BURNING SMELL. Thermistor defective. Replace Thermistor (9781354). Should read 1 Megaohm +20% cold. Check for plastic build up on Knife Replace Blade (9776713 - VeloBind Blade, due to Teflon worn. or 9781601 - SureBind) per instructions on page 6-16.
  • Page 44 5.0 TROUBLESHOOTING 5.7.2 Troubleshooting Guide Chart (Continued) SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION MACHINE WILL See if LED "L7" lights: if it does, Replace Bind Motor (9778565) or Bind Motor may be defective; if it P. C. Board (9783672). NOT BIND AT ALL. doesn't, P.C.
  • Page 45 5.0 TROUBLESHOOTING 5.7.2 Troubleshooting Guide Chart (Continued) SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION BAR DOES NOT LIFT Pressure Drive Adjust Drive Arm Roller (Item 53, Roller too high or low. page 8-17) as needed. AFTER CYCLE, BUT CAN BE RAISED MANUALLY. Pressure Bar Racks may be Remove Pressure Bar and uneven.
  • Page 46 5.0 TROUBLESHOOTING 5.7.2 Troubleshooting Guide Chart (Continued) SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION MACHINE WILL Small hole in bottom strip not Instruct customer regarding being placed on Locating Pin. importance of properly locating NOT "DEBIND" bottom strip on Locating Pin. PROPERLY, OR NOT HOT ENOUGH.
  • Page 47 6.0 ADJUSTMENTS 6.1 PUNCH BRAKE SWITCH (S8)/PUNCH CAM ADJUSTMENT - Figure 6-1 Disconnect Power Cord from the wall outlet. Remove Housing from the machine. Tape the Bind Platen Interlock Safety Switch down, or place a heavy object on it to hold the actuator down.
  • Page 48 6.0 ADJUSTMENTS 6.2 BIND TIMING ADJUSTMENT - Figure 6-2 6.2.1 BIND TIMING SWITCH (S13) ADJUSTMENT 1. Disconnect Power Cord from the wall outlet. 2. Remove the Housing. 3. Remove Timing Belt from Bind Motor Pulley and Cam Shaft Pulley. 4. Manually rotate the Cam Shaft counterclockwise until the Drive Gear Teeth engage the Drive Arm Teeth.
  • Page 49 6.0 ADJUSTMENTS 6.2 BIND TIMING ADJUSTMENT - Figure 6-2A 6.2.2 BIND TIMING DC MOTOR DIP SWITCH ADJUSTMENT Figure 6-2A 6-2A 9781858-02/02...
  • Page 50 6.0 ADJUSTMENTS 6.3 CAM/SOLENOID SWITCH (S22) ADJUSTMENT - Figure 6-3 Disconnect Power Cord from the wall outlet. Remove the Housing, and remove the Bind Guide Assembly. Remove the Timing Belt from Bind Motor Pulley and Cam Shaft Pulley. Manually rotate the Cam Shaft until the Extruder Cam is at its highest point (flat will be vertical to machine), then rotate approximately 3°...
  • Page 51 6.0 ADJUSTMENTS 6.4 KNIFE CUTTING DEPTH ADJUSTMENT - Figure 6-4 Disconnect Power Cord from the wall outlet. Remove the Housing. Loosen the 2 Knife Cutting Depth Adjustment Screws. Loosen the 7 Retaining Nuts holding the Knife Assembly together. Remove the Timing Belt from the Camshaft Drive Pulley, and rotate the Camshaft counterclockwise until the Knife Blade is all the way forward in the Bridge cutouts.
  • Page 52 6.0 ADJUSTMENTS 6.5 KNIFE LATERAL POSITION ADJUSTMENT - Figure 6-5 1. Disconnect Power Cord from wall outlet. 2. Remove the Housing. 3. Loosen the 4 Lateral Adjusting Screws retaining the Knife Assembly to the Left and Right Knife Brackets. 4. Remove the Timing Belt from the Camshaft Drive Pulley, and rotate the Camshaft counterclockwise until the Knife Blade is all the way forward in the Bridge cutouts.
  • Page 53 6.0 ADJUSTMENTS 6.6 KNIFE TEMPERATURE ADJUSTMENT NOTE: Infrared Thermometers are available for testing the Knife Blade temperature on our equipment. The part number is 1722303, or use a Beaded Thermocouple. Check the Knife Temperature. If a temperature adjustment is necessary, plug machine in, turn it on, and close tray interlock. When machine goes to ready, press >1"...
  • Page 54 6.0 ADJUSTMENTS 6.7 KNIFE VERTICAL POSITION ADJUSTMENT - Figure 6-6 Disconnect Power Cord from wall outlet. Remove the Housing. Make sure Knife temperature, lateral position, and cutting depth adjustments are correct. Bind a 3/8" stack of paper using the "Standard" speed. Inspect the finished product - the rivet head should be flush to .01"...
  • Page 55 6.0 ADJUSTMENTS 6.8 DEBIND TIME ADJUSTMENT Machine must be "ON", and in "READY" mode. Press >1" and <1" together at the same time. Display will read "dd" for 2 seconds, and then go to "15" (the currently programmed debind time), which is equal to 15 seconds. To INCREASE DEBIND TIME, press <1".

  • Page 56: Checking The Counter

    6.0 ADJUSTMENTS 6.9 CHECKING THE COUNTER Machine must be "ON", and in "READY" mode. Press >1" and DEBIND together at the same time. Display will read "bb" for 2 seconds, then two digits. These digits reproesent the thousands and hundreds of the bind counter (xx00). Press >1", and the machine displays 2 more digits of count.
  • Page 57 6.0 ADJUSTMENTS 6.10 DISASSEMBLY INSTRUCTIONS 6.10.1 REMOVING THE HOUSING Disconnect Power Cord from rear of machine (in order to prevent Receptacle from breaking). Remove Waste Tray from Base and empty. Place the machine on its back, and remove the 4 Phillips Screws attaching the Housing to the Base located on the underside of the Base Flange.
  • Page 58 6.0 ADJUSTMENTS 6.10 DISASSEMBLY INSTRUCTIONS (CONTINUED) 6.10.2 REPLACING THE PRESSURE BAR/RACKS Disconnect Power Cord from rear of machine. Remove the Housing. Disconnect the 2 Pressure Bar Harness Connectors from the main Harness. Remove the 2 Hex Socket Shoulder Screws and Bushings which guide the Pressure Bar in the Side Plate Slots on the left and right side.
  • Page 59 6.0 ADJUSTMENTS 6.10 DISASSEMBLY INSTRUCTIONS (CONTINUED) 6.10.3 REPLACING THE PUNCH MOTOR ASSEMBLY 1. Disconnect Power Cord from rear of machine. 2. Remove the Housing. 3. Remove the Debris Tray, and remove the Bottom Protective Cover from the Base. 4. Disconnect the Punch Motor Wiring Terminals from the Main Harness Terminals, and cut any Cable Ties necessary to free the Motor Wiring.
  • Page 60 6.0 ADJUSTMENTS 6.10 DISASSEMBLY INSTRUCTIONS (CONTINUED) 6.10.4 REMOVING THE PUNCH ASSEMBLY Disconnect Power Cord from rear of machine. Remove the Housing. Remove the 4 Phillips Screws attaching the Bind Support to the Side Plates so it can be moved as needed to access the Hex Nuts on the Punch Assembly Mounting Screws.
  • Page 61 6.0 ADJUSTMENTS 6.10 DISASSEMBLY INSTRUCTIONS (CONTINUED) 6.10.5 REPLACING THE PUNCH PINS OR ACTUATOR 1. Disconnect Power Cord from rear of machine. 2. Remove the Housing. 3. Insert a piece of cardboard (a few vinyl covers will do) into the Punch throat to keep the Punch Pins from dropping.
  • Page 62 6.0 ADJUSTMENTS 6.10 DISASSEMBLY INSTRUCTIONS (CONTINUED) 6.10.6 REPLACING THE KNIFE ASSEMBLY Disconnect Power Cord from wall outlet. Remove the Housing. Carefully remove the Thermistor from the hole in the Knife Blade. Remove the Ground Wire attached to the Knife Bracket. Disconnect the 2 Connectors attaching the Knife Harness to the Main Harness.
  • Page 63 6.0 ADJUSTMENTS 6.10 DISASSEMBLY INSTRUCTIONS (CONTINUED) 6.10.7 REPLACING THE KNIFE BLADE/HEATERS 1. Disconnect Power Cord from wall outlet. 2. Remove the Housing. 3. Loosen the 2 Cutting Depth Adjustment Screws. 4. Remove the 7 Retaining Nuts and Lock Washers from the Knife Bracket Studs. 5.
  • Page 64 6.0 ADJUSTMENTS 6.10 DISASSEMBLY INSTRUCTIONS (CONTINUED) 6.10.8 REPLACING THE CAMS 1. Disconnect Power Cord from rear of machine. 2. Remove the Housing. 3. Remove the Timing Belt, E-Ring, and Camshaft Drive Pulley. 4. Remove the 4 Phillips Screws attaching the Bind Support to the Side Plates, detach the Extruder Spring, and lift the Bind Support up and out of the way.

  • Page 65: Maintenance

    7.0 MAINTENANCE 7.1 EXTERNAL CLEANING Clean external surfaces of the machine with a soft cloth moistened with a mild solution of deterge nt (such as dish washing liquid) and water. Do not used chemical cleaners or solvents, as these may have a harmful effect on the plastic surface. 7.2 INTERNAL CLEANING Internal cleaning should be done at least once a year, and each time service is performed on the machine.
  • Page 66 THIS PAGE INTENTIONALLY LEFT BLANK 7-1A 9781858-02/02...

  • Page 67: Parts Lists

    8.0 PARTS LISTS All parts in each illustration are keyed with an index number for reference to the respective part number, part name, and quantity in the parts list. When ordering service parts, always include the following information: Machine Model Number Machine Serial Number Part Number Part Name...
  • Page 68 8.0 PARTS LISTS Figure 8-1 9781858-02/02...
  • Page 69 8.0 PARTS LISTS FIGURE 8-1 - HOUSING TO BASE ASSEMBLY PART NUMBER GUIDE PART ITEM # NUMBER DESCRIPTION 9781813 Housing Assembly (VeloBind) [Includes Items 2-6, Bind Platen (P/N 9781786), and Punch Platen (P/N 9781787)]. 9781834 Housing Assembly (SureBind) [Includes same as above] 9776720 Housing Mounting Bracket...
  • Page 70 8.0 PARTS LISTS Figure 8-3 9781858-02/02...
  • Page 71 8.0 PARTS LISTS FIGURE 8-3 - PRESSURE BAR ASSEMBLY PART NUMBER GUIDE PART ITEM # NUMBER DESCRIPTION 1907615 2/56 X 3/16 Phillips Screw (was 9779223) 9776734 Switch Plate 9780089 Pressure Bar Switch Assembly 9783663 Pressure Bar Harne ss Assembly 9778772 Felt Pad 9781324 Pressure Bar...
  • Page 72 8.0 PARTS LISTS Figure 8-4 9781858-02/02...
  • Page 73 8.0 PARTS LISTS FIGURE 8-4 - PUNCH GUIDE ASSEMBLY PART NUMBER GUIDE PART ITEM # NUMBER DESCRIPTION 9778318 Punch Guide Knob 9781784 Punch Edge Guide 1927802 6/32 Plastic Nut (was 9781504) 1925304 P.C.B. Spacer (was 9781863) 9783672 P.C. Board Assembly 9783697 Switch Mounting Bracket 1925012...
  • Page 74 8.0 PARTS LISTS Figure 8-5 9781858-02/02...
  • Page 75 8.0 PARTS LISTS FIGURE 8-5 – BIND GUIDE ASSEMBLY PART NUMBER GUIDE PART ITEM # NUMBER DESCRIPTION 9778317 Bind Guide Knob 9781461 Bind Edge Guide NOT USED 9778756 Retainer Plate 1907403 6/32 Lock Nut (was 9778592) 9779363 Bind Guide Support 9781858-02/02...
  • Page 76 8.0 PARTS LISTS PARTS GUIDE ON PAGES 8-13, 14, & 15 Figure 8-6 8-10 9781858-02/02...
  • Page 77 8.0 PARTS LISTS PARTS GUIDE ON PAGES 8-13, 14, & 15 Figure 8-6 (Continued) 8-12 9781858-02/02...
  • Page 78 8.0 PARTS LISTS PARTS GUIDE ON PAGES 8-13, 14, & 15 Figure 8-6 (Continued) 8-11 9781858-02/02...
  • Page 79 8.0 PARTS LISTS FIGURE 8-6 - CHASSIS ASSEMBLY PART NUMBER GUIDE ITEM # PART NUMBER DESCRIPTION 9781833 Pressure Bar Assembly 1925119 #6 Flat Washer (was 9779897) 1907830 6/32 X 3/8 Phillips Screw (was 9779219) 9781326 Backstop - VeloBind 9781598 Backstop - SureBind 9782060 Knife Assembly (120 V.
  • Page 80 8.0 PARTS LISTS FIGURE 8-6 - CHASSIS ASSEMBLY PART NUMBER GUIDE (Cont’d.) ITEM # PART NUMBER DESCRIPTION 1926729 1/4-20 Hex Nut (was 9778591) 1926018 1/4 Lock Washer (was 9779913) 9778565 Bind Motor 1900524 1/4-20 X 7/8 Socket Screw (was 9779141) 9778704 Bind Motor Pulley 9778705...
  • Page 81 9781858-02/02 8.0 PARTS LISTS FIGURE 8-6 - CHASSIS ASSEMBLY PART NUMBER GUIDE (Cont’d.) 9776478 Spacer 9778618 Nut Plate 9780061 Switch Mounting Bracket 9778639 Rubber Drive Arm Cushion 9784010 Switch Membrane 9781856 Switch Panel 9784011 Rubber Button 9784009 User P.C. Board 9781013 Mounting Bracket 9776709...
  • Page 82 8.0 PARTS LISTS Figure 8-7 8-16 9781858-02/02...
  • Page 83 8.0 PARTS LISTS FIGURE 8-7 - PUNCH ASSEMBLY PART NUMBER GUIDE ITEM # PART DESCRIPTION NUMBER 9781029 Punch Assembly - VB(Includes Items 1-7 only) 9781814 Punch Assembly - SB(Includes Items 1-7 only) 9778684 Punch Pin 1929105 Retaining Clip (was 9779078) 9778638 Punch Housing - VeloBind 9781804...
  • Page 84 8.0 PARTS LISTS Figure 8-8 8-18 9781858-02/02...
  • Page 85 8.0 PARTS LISTS FIGURE 8-8 - PUNCH MOTOR ASSEMBLY PART NUMBER GUIDE PART ITEM # NUMBER DESCRIPTION 9778567 Punch Motor Assembly (115 V) 9778568 Punch Motor Assembly (240 V) 1940005 Bullet Terminal Lug (was 9779383) 1940101 Cap Splice Connector (was 9776789) 9778669 Roll Pin 9776842...
  • Page 86 8.0 PARTS LISTS Figure 8-9 8-20 9781858-02/02...
  • Page 87 8.0 PARTS LISTS FIGURE 8-9 - SUPPORT ASSEMBLY PART NUMBER GUIDE PART ITEM # NUMBER DESCRIPTION 1900533 8/32 X 1-1/4 Socket Screw - was 9779134 1926003 #8 Lock Washer - was 9779911 1925008 #8 Flat Washer - was 9779898 9776927 Round Slotted Nut 1900575 8/32 X 3/4 Socket Screw - was 9779132...
  • Page 88 8.0 PARTS LISTS Figure 8-10 8-22 9781858-02/02...
  • Page 89 8.0 PARTS LISTS FIGURE 8-10 - BRIDGE ASSEMBLY PART NUMBER GUIDE PART ITEM # NUMBER DESCRIPTION 9776700 Bridge (VeloBind) 9781597 Bridge (SureBind) 9778689 Locating Pin 9781894 Locating Pin (SureBind) 1926003 #8 Lock Washer - was 9779911 1907829 8/32 X 1/2 Phillips Screw - was 9779222 1907839 10/32 X 1/2 Phillips Screw - was 9781895 1925803...
  • Page 90 8.0 PARTS LISTS Figure 8-11 8-24 9781858-02/02...
  • Page 91 8.0 PARTS LISTS FIGURE 8-11 - KNIFE ASSEMBLY PART NUMBER GUIDE NEW PART ITEM # NUMBER DESCRIPTION 1926707 6/32 Hex Nut - was 9778588 1926005 #6 Lock Washer - was 9779910 9778754 Knife Heater Plate 9778289 Insulator 9778217 Upper Heater 9781620 100 VAC Upper Heater 9776713...
  • Page 92 9781858-02/02 8.0 PARTS LISTS 100/115 VOLT KNIFE WIRING Figure 8-12 KNIFE WIRING PART NUMBER GUIDE ITEM # PART # DESCRIPTION 1932121 Cable Tie (was 9779396) 1940802 Insulated Terminal (was 9779385) 1950122 Insulated Terminal 1950123 Insulated Terminal (was 9780158) 8-26...
  • Page 93 9781858-02/02 8.0 PARTS LISTS 230 VOLT KNIFE WIRING Figure 8-13 KNIFE WIRING PART NUMBER GUIDE ITEM # PART # DESCRIPTION 1932121 Cable Tie (was 9779396) 1940802 Insulated Terminal (was 9779385) 1950122 Insulated Terminal (was 9780158) 1940101 Splice Connector (was 9776789) 8-27...
  • Page 94 9781858-02/02 8.0 PARTS LISTS Figure 8-14 8-28...
  • Page 95 9781858-02/02 8.0 PARTS LISTS FIGURE 8-14 - CUTTER ARM/SHAFT PART NUMBER GUIDE PART ITEM # NUMBER DESCRIPTION Cutter Arm Shaft Assembly (Includes Items 1, 2, 5- 8, and 10) 9779235 Cutter Arm Shaft 9778666 Roll Pin 9776383 Right Cutter Arm Assembly 9778766 Teflon Washer 9779346...
  • Page 96 9781858-02/02 8.0 PARTS LISTS Figure 8-15 8-30...
  • Page 97 9781858-02/02 8.0 PARTS LISTS FIGURE 8-15 - COOLING FINGER/BRACKET PART NUMBER GUIDE PART ITEM # NUMBER DESCRIPTION 9776845 Cooling Finger Channel (VeloBind) 9781593 Cooling Finger Channel (SureBind) 9780060 Cooling Bracket (VeloBind) 9781594 Cooling Bracket (SureBind) 9779084 Roller 9779091 Rivet 9779077 C-Clip 9779910 #6 Lock Washer...
  • Page 98 9781858-02/02 8.0 PARTS LISTS Figure 8-16 8-32 9781858-02/02...
  • Page 99 8.0 PARTS LISTS FIGURE 8-16 - CAM SHAFT ASSEMBLY PART NUMBER GUIDE PART ITEM # NUMBER DESCRIPTION 9779072 E-Ring 9776840 Cutter Cam - VeloBind 9781757 Cutter Cam - SureBind 9776959 Pressure Cam 9776841 Extruder Cam 9779865 Cooling Cam 9779234 Cam Shaft 8-33...
  • Page 100 9781858-02/02 8.0 PARTS LISTS Figure 8-17 8-34 9781858-02/02...
  • Page 101 8.0 PARTS LISTS FIGURE 8-17 - PIVOT SPRINGS/TIMING SHAFT PART NUMBER GUIDE NEW PART ITEM # NUMBER DESCRIPTION 9778775 Left Pivot Spring Assembly 9778776 Right Pivot Spring Assembly Timing Shaft Assembly 9778740 Right Pivot Plate 9779088 Retainer Plate 9779240 Timing Shaft 9778765 Pinion Gear 9779256...
  • Page 102 9781858-02/02 8.0 PARTS LISTS Figure 8-18 8-36...
  • Page 103 9781858-02/02 8.0 PARTS LISTS FIGURE 8-18 - INTERLOCK BRACKET ASSEMBLY PART NUMBER GUIDE NEW PART ITEM # NUMBER DESCRIPTION 9781344 115 Volt Power Cord 9781345 240 Volt Power Cord 9777387 Power Cord (France) 9779185 4/40 X 5/8 Phillips Screw 9779136 10/24 X 5/8 Socket Screw 9779912 #10 Lock Washer...

  • Page 104: Recommended Spares

    8-37 9781858-02/02 9.0 RECOMMENDED SPARES NEW PART NUMBER DESCRIPTION 9776364 Punch Actuator (VeloBind) 9776620 Bushing 9776713 Knife Blade (VeloBind) 9776840 Cutter Cam 9781860 Fuse, 5 Amp, 5 X 20 mm, 250V 9781859 Fuse, 10 Amp, 5 X 20mm, 250V 2001314 Rubber Foot 9778217 Upper Heater Element (115/230 VAC)

  • Page 105: Additional Information

    9781858-02/02 10.0 ADDITIONAL INFORMATION This section contains infomation released after the manual was published. All information pertinent to these units should be inserted in this section whether it is published in an N.S.B. or a Circuit Breaker. 10-1...
  • Page 106 9781858-02/02 THIS PAGE INTENTIONALLY LEFT BLANK...

This manual is also suitable for:

Velobind 120vacGusa 120vacSurebind 120vacGestetner surebind 230vacGusa qb 120vac

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