JCM GLOBAL VEGA Series Operation And Maintenance Manual
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JCM GLOBAL VEGA Series Operation And Maintenance Manual

JCM GLOBAL VEGA Series Operation And Maintenance Manual

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Website: http://www.jcmglobal.com
VEGA
Series
™
Banknote Validator
Operation and Maintenance
Manual
(Revision 4)
P/N 960-100189R_Rev. 4 {EDP #148850}
Issue #4064-SME-01-04
© 2016, JAPAN CASH MACHINE CO., LTD.

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  • Page 1 Website: http://www.jcmglobal.com VEGA Series ™ Banknote Validator  Operation and Maintenance Manual (Revision 4) P/N 960-100189R_Rev. 4 {EDP #148850} Issue #4064-SME-01-04 © 2016, JAPAN CASH MACHINE CO., LTD.
  • Page 2 VEGA™ Series Banknote Validator Operation and Maintenance Manual Issue #4064-SME-01-04 REVISION HISTORY Rev №. Date Reason for Update Comment 8-28-09 Initial Version Added 24V DC Specifications, a Magnetic Sensor Specifica- 2-29-12 tion and MDB Information 5-1-13 Added 24V DC Specification, fixed Section 7 information Divided Product Description into Model and Type Descrip- tions, Added “Recycle (Option)”...

  • Page 3: Table Of Contents

    VEGA™ Series Banknote Validator Table of Contents Page 1 GENERAL INFORMATION ................. 1-1 Description ........................1-1 VEGA Unit ........................1-1 Product Description ....................1-2 Model Descriptions ....................... 1-2 Type Description ......................1-2 Precautions ......................... 1-2 User Cautions ...........................1-2 Installation Cautions .........................1-2 Mounting, Dismounting and Transportation ................1-3 Placing Foreign Objects into the Unit ..................1-3 Preventive Maintenance ......................1-3...
  • Page 4 VEGA™ Series Banknote Validator Table of Contents Page JCM Europe (UK Office) ...................... 1-16 Asia and Oceania ........................1-16 JCM Gold (HK) Ltd......................1-16 Japan Cash Machine Co., LTD. (HQ) .................. 1-16 2 INSTALLATION ....................2-1 Installation Procedure ....................2-1 SH Unit Installation .......................
  • Page 5 VEGA™ Series Banknote Validator Table of Contents Page 5 WIRING DIAGRAMS ................... 5-1 Wiring Diagram (with Magnetic Sensor Board) ............5-1 Wiring Diagram (without Magnetic Sensor Board) ..........5-2 6 CALIBRATION AND TESTING ................6-1 Tool Requirements ..................... 6-1 Installation Procedures ....................6-1 Software Download Procedure ..................
  • Page 6 VEGA™ Series Banknote Validator Table of Contents Page Upper Transport Unit Parts List ..................7-5 Lower Transport Unit Exploded View ............... 7-6 Lower Transport Unit Parts List ..................7-7 Course Path Turning Unit Exploded View ..............7-9 Course Path Turning Unit Parts List ................7-10 Cash Box Unit Exploded View ..................7-11 Cash Box Unit Parts Lit ....................
  • Page 7 VEGA™ Series Banknote Validator List of Figures Page Figure 1-1 VEGA Unit .................... 1-1 Figure 1-2 Precautionary Symbols ................. 1-2 Figure 1-3 Unacceptable Banknotes ..............1-4 Figure 1-4 VEGA Component Names ..............1-5 Figure 1-5 VEGA Unit Outside Dimensions (Type SH - Standard Cash Box) ..1-8 VEGA Mounting Space Clearance Dimensions ...
  • Page 8 VEGA™ Series Banknote Validator List of Figures Page Figure 2-16 VEGA Banknote Validator Operational Flowchart (Stacking) ....2-9 Figure 2-17 VEGA Banknote Validator Operational Flowchart (Reject) ....2-10 Figure 4-1 Cash Box & Course Path Reversing Guide Cover Removal ....4-1 Figure 4-2 Cash Box Frame Removal ..............
  • Page 9 VEGA™ Series Banknote Validator List of Figures Page Figure 6-10 Software Selection Screen ..............6-3 Figure 6-11 Download Progress Screen ..............6-3 Figure 6-12 Software Selection Screen ..............6-3 Figure 6-13 Tool and Harness Connection .............. 6-4 Figure 6-14 Reference Paper Types ................ 6-4 Figure 6-15 Upper Transport Unit Open ..............
  • Page 10 VEGA™ Series Banknote Validator List of Figures Page Figure 6-53 VEGA Adjustment Complete Screen ..........6-10 Figure 6-54 USB Driver Confirmation Screen ............6-10 Figure 6-55 Communication Error Screen .............. 6-10 Figure 6-56 Entrance Sensor Calibration Error ............6-10 Figure 6-57 Retrying Calibration Message ............. 6-10 Figure 6-58 Calibration Failed Message ..............
  • Page 11 VEGA™ Series Banknote Validator List of Figures Page Figure 7-7 SH Unit Bezel Exploded View ............. 7-14 Figure 7-8 SD/SU Unit Bezel Type D Exploded View .......... 7-16 Figure 7-9 SD/SU Unit Bezel Type N Exploded View .......... 7-18 Figure 7-10 SD/SU Unit Bezel Type R Exploded View .......... 7-20 Figure 7-11 Option Unit Exploded View ..............
  • Page 12 VEGA™ Series Banknote Validator THIS PAGE INTENTIONALLY LEFT BLANK P/N 960-100189R_Rev. 4 {EDP #148850} © 2016, JAPAN CASH MACHINE CO., LTD.
  • Page 13 VEGA™ Series Banknote Validator List of Tables Page Table 1-1 VEGA Model Number Specifications ............ 1-2 Table 1-2 Model Number Specifications ............... 1-2 Table 1-3 VEGA Technical Specifications ............1-6 Table 1-4 VEGA Environmental Specifications ............. 1-7 Table 1-5 VEGA Electrical Specifications ............. 1-7 Table 1-6 VEGA Structural Specifications ............
  • Page 14 VEGA™ Series Banknote Validator THIS PAGE INTENTIONALLY LEFT BLANK P/N 960-100189R_Rev. 4 {EDP #148850} © 2016, JAPAN CASH MACHINE CO., LTD.

  • Page 15: Vega™ Series

    This section provides a general overview of the In order to make operation this device and navigat- VEGA Series Banknote Validator Unit, pictured in ing within this manual easier, the following illus- Figure 1-1. This section is designed to help the user trations are used: navigate through this guide with ease.

  • Page 16: Product Description

    Section 1 VEGA™ Series Banknote Validator General Information Table 1-2 Model Number Specifications Product Description Model Descriptions Model: **** - * * ** * - ** - ** Table 1-1 lists the product model number descrip- (2,3,4,5) (6) (7) tions. (4) Bezel Table 1-1 VEGA Model Number Specifications 01 = SH 68mm (EUR)

  • Page 17: Mounting, Dismounting And Transportation

    General Information VEGA™ Series Banknote Validator Section 1 2. Be sure the Host Machine is designed with care- 1. Be sure to turn the Power OFF before beginning ful consideration for retrieving a Banknote and/or a maintenance procedure. The equipment pro- cleaning a Banknote jam.

  • Page 18: Banknote Fitness Requirements

    Section 1 VEGA™ Series Banknote Validator General Information Caution: Make sure Interface Harness connections to the Host Machine are shorter than 3 Meters (9.84 Feet) in length. Cut off all unused portions of the Interface Harness wiring. Banknote Fitness Requirements The following Banknote types may not validate correctly, or can cause a Banknote jam and/or dam- age to the Unit’s Transport Path.

  • Page 19: Component Names

    General Information VEGA™ Series Banknote Validator Section 1 Component Names Figure 1-4 illustrates the VEGA Component Names and locations. Figure 1-4 VEGA Component Names a) Upper Section h) DIP Switches b) Bezel i) Course Path Reversing Guide c) Upper Section Open/Close Buttons j) Course Path Reversing Guide Cover Release Buttons d) Cash Box...

  • Page 20: Specifications

    Section 1 VEGA™ Series Banknote Validator General Information Specifications Technical Specifications Table 1-3 VEGA Technical Specifications Accepted Denominations: Refer to the Specific Country’s “Software Information Sheet” 95% or greater The following Banknote types are excluded: • Banknotes with excess or poor magnetism or unclear graphics. •...

  • Page 21: Environmental Specifications

    General Information VEGA™ Series Banknote Validator Section 1 Environmental Specifications Table 1-4 VEGA Environmental Specifications Operating Temperature: 0°C to + 50°C (32°F to 122°F) Storage Temperature: -20°C to + 60°C (- 4°F to 140°F) Relative Operating Humidity: 30% to 80% RH (non-condensed) Relative Storage Humidity: 10% to 85% RH (non-condensed) Avoid contact with direct sunlight (...

  • Page 22: Unit Dimensions

    Section 1 VEGA™ Series Banknote Validator General Information Unit Dimensions Entire Unit Outside Dimensions (Type SH with Standard Cash Box) Figure 1-5 illustrates the Entire VEGA SH Unit with a Standard Cash Box outside dimensions. Figure 1-5 VEGA Unit Outside Dimensions (Type SH - Standard Cash Box) 221.5 NOTE: All Dimensions are in Millimeters...

  • Page 23: Entire Unit Outside Dimensions (Type Sh With Large Cash Box)

    General Information VEGA™ Series Banknote Validator Section 1 Entire Unit Outside Dimensions (Type SH with Large Cash Box) Figure 1-7 illustrates the entire VEGA SH Unit with Large Cash Box outside dimensions. Figure 1-7 VEGA Banknote Validator Unit Out- NOTE: All Dimensions side Dimensions (Type SH - Large Cash Box) are in Millimeters 221.5...

  • Page 24: Entire Unit Outside Dimensions (Type Fm With Standard Cash Box)

    Section 1 VEGA™ Series Banknote Validator General Information Entire Unit Outside Dimensions (Type FM with Standard Cash Box) Figure 1-9 illustrates the entire VEGA FM Unit with Standard Cash Box outside dimensions. Figure 1-9 VEGA Banknote Validator Unit Out- side Dimensions (Type FM - Standard Cash Box) 221.5 24.3 5xM3...

  • Page 25: Entire Unit Outside Dimensions (Type Sd With Standard Cash Box)

    General Information VEGA™ Series Banknote Validator Section 1 Entire Unit Outside Dimensions (Type SD with Standard Cash Box) Figure 1-11 illustrates the entire VEGA SD Unit with Standard Cash Box outside dimensions. Figure 1-11 VEGA Banknote Validator Unit Outside Dimensions (Type SD - Standard Cash Box) 249.9 NOTE: All Dimensions are in Millimeters...

  • Page 26: Entire Unit Outside Dimensions (Type Su With Standard Cash Box)

    Section 1 VEGA™ Series Banknote Validator General Information Entire Unit Outside Dimensions (Type SU with Standard Cash Box) Figure 1-13 illustrates the entire VEGA SU Unit with Standard Cash Box outside dimensions. Figure 1-13 VEGA Banknote Validator Unit Outside Dimensions (Type SU - Standard Cash Box) 249.9 NOTE: All Dimensions are in Millimeters...

  • Page 27: Vega Cash Box Outside Dimensions (Standard Cash Box)

    General Information VEGA™ Series Banknote Validator Section 1 VEGA Cash Box Outside Dimensions (Standard Cash Box) Figure 1-15 illustrates the VEGA Standard Cash Box outside dimensions. Figure 1-15 VEGA Cash Box Outside Dimen- sions (Standard Cash Box) 218.1 198.85 NOTE: All Dimensions are in Millimeters Figure 1-15 VEGA Cash Box Outside Dimensions (Standard Cash Box) VEGA Cash Box Outside Dimensions (Large Cash Box) Figure 1-16 illustrates the VEGA Large Cash Box outside dimensions.

  • Page 28: Vega Cash Box Outside Dimensions (Fm Cash Box)

    Section 1 VEGA™ Series Banknote Validator General Information VEGA Cash Box Outside Dimensions (FM Cash Box) Figure 1-17 illustrates the VEGA FM Cash Box outside dimensions. Figure 1-17 VEGA Cash Box Outside Dimen- sions (FM Cash Box) （ 231.5） 97.6 225.2 NOTE: All Dimensions are in Millimeters Figure 1-17 VEGA Cash Box Outside Dimensions (FM Cash Box)

  • Page 29: Vega Bezel Outside Dimensions (Type N)

    General Information VEGA™ Series Banknote Validator Section 1 VEGA Bezel Outside Dimensions (Type N) Figure 1-19 illustrates the VEGA Bezel Type N outside dimensions. Figure 1-19 VEGA Bezel Outside Dimensions (Type N) 31.3 3× X = 68mm (EUR) or 76mm (GBR/SCO/NIRL) NOTE: All Dimensions are in Millimeters Figure 1-19 VEGA Bezel Outside Dimensions (Type N) VEGA Bezel Outside Dimensions (Type D)

  • Page 30: Technical Contact Information

    Section 1 VEGA™ Series Banknote Validator General Information Technical Contact Information To obtain further technical information regarding the VEGA device, please contact the nearest location listed below: Asia and Oceania Americas JCM G (HK) L JCM A MERICAN Phone: +852-2429-7187 Phone: +1-702-651-0000 Fax: +852-2929-7003 Fax: +1-702-644-5512...

  • Page 31: Installation

    VEGA™ Series Banknote Validator S e c t i o n 2 2 INSTALLATION This section provides Installation instructions for Figure 2-2 Cable Interconnection the VEGA Banknote Validator Unit. This section contains the following information: • Installation Procedure • DIP Switch Configurations •...

  • Page 32: Dip Switch Configurations

    Section 2 VEGA™ Series Banknote Validator Installation Figure 2-3 Bezel Attachment Figure 2-5 Cash Box & Guide Cover Location Figure 2-3 Bezel Attachment NOTE: The bolt length are not to extend more than 15mm up from the Host Machine’s base. 8.

  • Page 33: Special Settings

    Installation VEGA™ Series Banknote Validator Section 2 Table 2-2 DIP Switch Block 2 Settings To set and save the desired LED setting proceed as follows: 1. Turn the VEGA Unit Power 2. Set DS1 Switches #1, #2 and #7 to when choosing the LED gradient indication.

  • Page 34: Connector Pin Assignments

    Section 2 VEGA™ Series Banknote Validator Installation Connector Pin Assignments Table 2-5 lists the VEGA Interface Connector Pin Assignments. Table 2-5 VEGA Pin Assignments VEGA Interface Connector As Viewed From Front Side Box Pin Header: PS-16PE-D4LT1-PN (JAE) Socket Housing: PS-D4C16 Contact Type: 030-51304-001 Recommended Wire: UL1007 AWG #24~26 (Slit Type) †...

  • Page 35: Clearing A Banknote Jam

    Installation VEGA™ Series Banknote Validator Section 2 Cleaning Procedure Clearing a Banknote Jam To retrieve a Banknote Jam located inside the To clean the VEGA Validation Section, use a soft VEGA Unit, proceed as follows: dry or slightly damp with water lint-free Micro- 1.

  • Page 36: Sensor And Roller Locations

    Section 2 VEGA™ Series Banknote Validator Installation Sensor and Roller Locations Figure 2-11 illustrates the various VEGA Unit’s sensor cleaning locations and Table 2-6 lists the VEGA sensor cleaning methods. Figure 2-11 VEGA Sensor Cleaning Locations NOTE: Wipe the Rollers and Belts, colored Green, with a water damped Micro-fiber cloth.

  • Page 37: Standard Interface Circuit Schematics

    Installation VEGA™ Series Banknote Validator Section 2 Standard Interface Circuit Schematics Figure 2-12 illustrates the VEGA Photo-Coupler/MDB Interface Schematic Diagram. Figure 2-12 VEGA Photo-Coupler/MDB Inter- CONTROLLER SIDE VEGA SIDE face Schematic Diagram Figure 2-12 VEGA Photo-Coupler/MDB Interface Schematic Diagram Figure 2-13 illustrates the VEGA RS232C Interface Schematic Diagram. Figure 2-13 VEGA RS232C Interface Sche- CONTROLLER SIDE VEGA SIDE...

  • Page 38: Operation Flowchart (Continued 1)

    Section 2 VEGA™ Series Banknote Validator Installation Operation Flowchart Figure 2-15 depicts a typical VEGA Banknote acceptance flow process. Figure 2-15 VEGA Banknote Validator Opera- tional Flowchart (Acceptance) Power ON a) Initializing b) Stand-by c) Enable Accept? d) LED Display No Accept Pattern e) LED Display shows Enable Accept ...
  • Page 39 Installation VEGA™ Series Banknote Validator Section 2 Operation Flowchart (Continued 1) Figure 2-16 depicts a typical VEGA Banknote stacking flow process. Figure 2-16 VEGA Banknote Validator Opera- tional Flowchart (Stacking) A) Begin Stacking a) Banknote Transportation to Stacker b) Complete Banknote Transportation? c) Vend Signal Output d) Complete Stacking Process e) Stop Banknote Movement...

  • Page 40: Operation Flowchart (Continued 2)

    Section 2 VEGA™ Series Banknote Validator Installation Operation Flowchart (Continued 2) Figure 2-17 depicts a typical VEGA Banknote reject flow process. Figure 2-17 VEGA Banknote Validator Opera- tional Flowchart (Reject) B) Reject Command a) Reject Banknote b) Complete Banknote Rejection? c) Try to Reject Again d) Complete Banknote Rejection Now? e) Stop Banknote Movement...

  • Page 41: Communications

    VEGA™ Series Banknote Validator S e c t i o n 3 3 COMMUNICATIONS This section was intentionally left out due to a Non-Disclosure Agreement requirement. If this information is required, please contact the closest office location listed below: Americas Asia and Oceania JCM A JCM G...
  • Page 42 Section 3 VEGA™ Series Banknote Validator Communications THIS PAGE INTENTIONALLY LEFT BLANK P/N 960-100189R_Rev. 4 {EDP #148850} © 2016, JAPAN CASH MACHINE CO., LTD. 3 - 2...

  • Page 43: Disassembly/Reassembly

    VEGA™ Series Banknote Validator S e c t i o n 4 4 DISASSEMBLY/REASSEMBLY This section provides disassembly and reassembly NOTE: To remove the VEGA SD/SU instruction for the VEGA Banknote Validator. Unit from the Host Machine, refer to This section contains the following information: “SD/SU Unit Installation”...

  • Page 44: Figure 4-3 Upper Assembly Separation (Part 1)

    Section 4 VEGA™ Series Banknote Validator Disassembly/Reassembly 10. Remove the two (2) Flap Positioning Springs Figure 4-3 Upper Assembly Separation (Part (Figure 4-6 & ) from the side of the Upper Transport Unit (Figure 4-6 b). Figure 4-6 Flap Positioning Spring Removal Figure 4-6 Flap Positioning Spring Removal Figure 4-3 Upper Assembly Separation (Part 1) 11.

  • Page 45: Upper Sensor Circuit Board Removal

    Disassembly/Reassembly VEGA™ Series Banknote Validator Section 4 Figure 4-10 Main CPU Board Removal Figure 4-8 Flap Lever Arm Reassembly Figure 4-8 Flap Lever Arm Reassembly 14. Carefully press-in, and individually pull upward on the six (6) Plastic Retaining Tabs one at a time on the Upper Transport Unit (Figure 4-9 through ), and carefully remove the Upper...

  • Page 46: Sub-Circuit Board Removal

    Section 4 VEGA™ Series Banknote Validator Disassembly/Reassembly Sub-Circuit Board Removal NOTE: Ensure that Harness replacement during re-assembly (Figure 4-13 e) does To remove the VEGA Unit’s Sub-Circuit Board, not disturb the Transport Belt positions proceed as follows: (Figure 4-13 f) when reassembling the 1.

  • Page 47: Feed And Stacker Motor Removal

    Disassembly/Reassembly VEGA™ Series Banknote Validator Section 4 Feed and Stacker Motor Removal Figure 4-17 Stacker & Feed Motor Removal To remove the VEGA Unit’s Feed and Stacker Motors, proceed as follows: 1. Remove the three (3) Mounting Screws (Figure 4- through ) retaining the Transport Gear Box Assembly (Figure 4-16 b) to the Lower...

  • Page 48: Transport Belt Removal

    Section 4 VEGA™ Series Banknote Validator Disassembly/Reassembly 2. Lift the Lower Sensor Board up and off the Car- 3. Remove the Belt Cover Assembly from the Car- rier Base. rier Base. Figure 4-19 Lower Sensor Board Removal Figure 4-21 Belt Cover Removal Figure 4-19 Lower Sensor Board Removal Transport Belt Removal Figure 4-21 Belt Cover Removal...

  • Page 49: Stacker Belt Removal

    Disassembly/Reassembly VEGA™ Series Banknote Validator Section 4 Stacker Belt Removal Figure 4-25 Cash Box Turn Course Removal To remove the VEGA Unit’s Stacker Belts,  proceed as follows: 1. Open the Cash Box Door (Figure 4-23 a) and remove the two (2) Mounting Screws located inside the Cash Box (Figure 4-23 &...

  • Page 50: Ceiling Board Assembling Caution

    Section 4 VEGA™ Series Banknote Validator Disassembly/Reassembly Ceiling Board Assembling Caution Figure 4-27 Right Stacker Belt Removal When reassembling the Ceiling Board Assembly, be careful not to damage the Stacker Belts ( Figure 4- ) by allowing them to rub on the Blue &...

  • Page 51: Wiring Diagrams

    VEGA™ Series Banknote Validator S e c t i o n 5 5 WIRING DIAGRAMS This section provides Wiring Diagrams for the • Wiring Diagram (with Magnetic Sensor Board) VEGA Banknote Validator Unit. This section con- • Wiring Diagram (without Magnetic Sensor Board) tains the following information: Wiring Diagram (with Magnetic Sensor Board) Figure 5-1 Wiring Diagram (with Magnetic...

  • Page 52: Wiring Diagram (Without Magnetic Sensor Board)

    Section 5 VEGA™ Series Banknote Validator Wiring Diagrams Wiring Diagram (without Magnetic Sensor Board) Figure 5-2 Wiring Diagram (with Magnetic Sensor Board) SUB SENSOR BOARD SUB BOARD FEED-Motor BROWN BROWN LED5V PGND P-SENS2 M12V ORANGE ORANGE DGND YELLOW YELLOW ST/SP GREEN GREEN P-SENS3...

  • Page 53: Calibration And Testing

    VEGA™ Series Banknote Validator S e c t i o n 6 6 CALIBRATION AND TESTING This section provides Calibration and Performance Figure 6-2 Tool and Harness Connection Testing instruction for the VEGA Banknote  Validator. This section contains the following information: •...

  • Page 54: Software Download Procedure

    Section 6 VEGA™ Series Banknote Validator Calibration and Testing Next> a), and then click on the “ ” Button 10. When software installation is complete, the Completing the Found New Hardware Wizard (Figure 6-4 b). “ ” Screen will appear (Figure 6-7). Figure 6-4 Installation Path Selection Screen Finish 11.

  • Page 55: Figure 6-9 Uba Download Screen

    Calibration and Testing VEGA™ Series Banknote Validator Section 6 Browse 6. Click on the “ ” Button (Figure 6-9 9. Once the download is complete, the Front Panel a) and select the desired VEGA Software for LED Display turns a steady Blue Color, and then download;...

  • Page 56: Calibration

    Section 6 VEGA™ Series Banknote Validator Calibration and Testing Calibration Reference Paper Usage This portion provides information concerning the This section provides instructions for performing a KS-325 White Reference Paper and the KS-326 calibration of the VEGA Sensors. Black Reference Paper settings and uses. Before performing Sensor NOTE: Figure 6-14 Reference Paper Types...

  • Page 57: Calibration Using A Pc

    Calibration and Testing VEGA™ Series Banknote Validator Section 6 VEGA_Adjustment.exe Program Use Figure 6-16 Placing Reference Paper To use the VEGA_Adjustment.exe Program,  proceed as follows: 1. Copy the VEGA_Adjustment.exe Program into the PC Folder. 2. Turn the VEGA Unit power 3.

  • Page 58: Figure 6-21 White Reference Paper Placement Request Dialog

    Section 6 VEGA™ Series Banknote Validator Calibration and Testing 15. Confirm the Test progress by checking the Prog- Figure 6-21 White Reference paper Place- ress Bar (Figure 6-25 a, Figure 6-26 a). ment Request Dialog Figure 6-25 Calibration without Reference Paper 1 Figure 6-21 White Reference paper Placement Request Dialog...

  • Page 59: Vega_Adjustment_Zero.exe Program Use

    Calibration and Testing VEGA™ Series Banknote Validator Section 6 19. When the “Calibration completed.” Dialog  VEGA_Adjustment_Zero.exe Program Message appears (Figure 6-30), click on the “ ” Button (Figure 6-30 a) to begin To use the VEGA_Adjustment_Zero.exe Program,  writing the calibration results into the VEGA proceed as follows: Unit’s EEPROM.

  • Page 60: Figure 6-37 Led Idle Pattern Menu Location

    Section 6 VEGA™ Series Banknote Validator Calibration and Testing 14. Click “ ” Button (Figure 6-39 a) to Start If clicking the “ ” Button before a Serial begin the White Reference Paper Calibration. Number is entered, the Dialog Message will appear.

  • Page 61: Figure 6-43 Black Reference Paper Removal Request Dialog

    Calibration and Testing VEGA™ Series Banknote Validator Section 6 20. Click on the “ ” Button (Figure 6-43 a) Reference Paper from the Transport Section and to begin the Calibration without Reference Paper. click on the “ ” Button to end the White Reference Paper Calibration (Figure 6-48 a) Figure 6-43 Black Reference Paper Removal Request Dialog...

  • Page 62: Calibration Failure

    Section 6 VEGA™ Series Banknote Validator Calibration and Testing • Click on the “ ” Button (Figure 6-55 a) Figure 6-52 Save As Screen and properly assign the COM Port. Figure 6-55 Communication Error Screen Figure 6-55 Communication Error Screen Calibration Failure This portion provides various possible error Figure 6-52 Save As Screen...

  • Page 63: Adjustment Data Writing Failure

    Calibration and Testing VEGA™ Series Banknote Validator Section 6 allow saving the Calibration Data with its errors Figure 6-62 Writing Error Screen Save onto the PC. Click on the “ ” Button (Figure 6-59 a) to retain the data for analysis. If saving the data (Figure 6-59 b) is unnecessary Cancel however, click on the “...

  • Page 64: Menu Item Functions

    Section 6 VEGA™ Series Banknote Validator Calibration and Testing data existing on the PC, or click “ ” Button commu- If opening a COM Port fails, the “ (Figure 6-66 a) and rename the File Name. nication error ” Dialog Message will appear. Click on “...

  • Page 65: Reading A Serial Number

    Calibration and Testing VEGA™ Series Banknote Validator Section 6 4. When the Serial Number is completely written Reading ccTalk Encryption Code into VEGA Memory, the “write complete” Dialog To read the ccTalk Encryption Code, proceed as Window will appear. Click on the “ ”...

  • Page 66: Writing A Standby Led Pattern Color

    Section 6 VEGA™ Series Banknote Validator Calibration and Testing Writing a Standby LED Pattern Color 2. When the VEGA completely sent the Standby read com- Color Indication data to the PC, the “ To write the Front Panel LED Standby Pattern plete ”...

  • Page 67: Reading The Vega Software Version

    Calibration and Testing VEGA™ Series Banknote Validator Section 6 Reading the VEGA Software Version 2. Turn the VEGA Unit’s power 3. Set DIP Switch DS1 Switches #1, #2 and #8 to To read the VEGA Unit’s Software Version, pro- , and set DIP Switch DS2 Switches ALL ceed as follows: as shown in Figure 6-88.

  • Page 68: Performance Tests

    Section 6 VEGA™ Series Banknote Validator Calibration and Testing 10. Confirm that the Front Panel LED is slowly flash- 21. Turn the VEGA Unit power switch ing at a Blue Color rate, remove the White Refer- NOTE: If the adjustment of ANY ence Paper from the Transport Section.

  • Page 69: Dip Switch Configuration Settings

    Calibration and Testing VEGA™ Series Banknote Validator Section 6 3. Turn the VEGA Unit Power , and the Perfor- mance Test Mode will activate. NOTE: When the VEGA Performance Test Mode begins, the Front Panel LED slowly flashes at a Green Color rate.

  • Page 70: Stacker Motor Test

    Section 6 VEGA™ Series Banknote Validator Calibration and Testing 2. Set DIP Switch DS1 Switch #1 to as indicated and the Motor will continue operating in a for- in Table 6-2 for this Test. ward/reverse direction. 3. Turn the VEGA Unit power 6.

  • Page 71: Off-Line Banknote Acceptance Test

    Calibration and Testing VEGA™ Series Banknote Validator Section 6 Table 6-5 Feeding/Stacking Abnormal Error Codes NOTE: Between sequential Banknote insertions, the Color of the Front Panel Flash Error Description Color Sequence LED will be determined by the Standby Mode selections set by the user. Orange 3 times Stacker Full...
  • Page 72 Section 6 VEGA™ Series Banknote Validator Calibration and Testing THIS PAGE INTENTIONALLY LEFT BLANK P/N 960-100189R_Rev. 4 {EDP #148850} © 2016, JAPAN CASH MACHINE CO., LTD. 6 - 2 0...

  • Page 73: Exploded Views And Parts Lists

    VEGA™ Series Banknote Validator S e c t i o n 7 7 EXPLODED VIEWS AND PARTS LISTS This section provides product Exploded Views and • Upper/Lower Transport Unit View and Parts Parts Lists for the VEGA Banknote Validator.  •...

  • Page 74: Vega Entire Exploded View (Su/Sd)

    Section 7 VEGA™ Series Banknote Validator Exploded Views and Parts Lists VEGA Entire Exploded View (SU/SD) Figure 7-2 VEGA Entire Unit Exploded View (SU/SD) Figure 7-2 VEGA Entire Unit Exploded View (SU/SD) P/N 960-100189R_Rev. 4 {EDP #148850} © 2016, JAPAN CASH MACHINE CO., LTD. 7 - 2...

  • Page 75: Vega Entire Unit Parts List

    Exploded Views and Parts Lists VEGA™ Series Banknote Validator Section 7 VEGA Entire Unit Parts List Table 7-1 VEGA Entire Unit Parts List Ref No. EDP No. JAC No. Description Remark 144563 200-200720R Cash Box Guide (Standard) For SH 149628 200-101159R Cash Box Guide 1000 (Large) For SH 191056...

  • Page 76: Upper Transport Unit Entire View

    Section 7 VEGA™ Series Banknote Validator Exploded Views and Parts Lists Upper Transport Unit Entire View Figure 7-3 Upper Transport Unit Exploded View Figure 7-3 Upper Transport Unit Exploded View P/N 960-100189R_Rev. 4 {EDP #148850} © 2016, JAPAN CASH MACHINE CO., LTD. 7 - 4...

  • Page 77: Upper Transport Unit Parts List

    Exploded Views and Parts Lists VEGA™ Series Banknote Validator Section 7 Upper Transport Unit Parts List Table 7-2 Upper Transport Unit Parts List Ref No. EDP No. JAC No. Description Remark 144565 900-200300R Upper Transport Frame Top without Magnetic 144566 900-200301R Upper Transport Frame Bottom Sensor with Magnetic...

  • Page 78: Lower Transport Unit Exploded View

    Section 7 VEGA™ Series Banknote Validator Exploded Views and Parts Lists Lower Transport Unit Exploded View Figure 7-4 Lower Transport Unit Exploded View SUB Board Figure 7-4 Lower Transport Unit Exploded View P/N 960-100189R_Rev. 4 {EDP #148850} © 2016, JAPAN CASH MACHINE CO., LTD. 7 - 6...

  • Page 79: Lower Transport Unit Parts List

    Exploded Views and Parts Lists VEGA™ Series Banknote Validator Section 7 Lower Transport Unit Parts List Table 7-3 Lower Transport Unit Parts List Ref No. EDP No. JAC No. Description Remark without Magnetic 195734 900-200305R Carrier Base Sensor with Magnetic 148821 900-101168R Carrier Base MAG Sensor...
  • Page 80 Section 7 VEGA™ Series Banknote Validator Exploded Views and Parts Lists Table 7-3 Lower Transport Unit Parts List (Continued) Ref No. EDP No. JAC No. Description Remark 171-268000R 2.6x8 Phillips, Self-Tapping, Binding Head 144840 Screw (Black) without Magnetic 147148 900-200431R TMF Spacer Sensor 003598 181-260006R M2.6x6 Pan Head Screw with Washer 3M...

  • Page 81: Course Path Turning Unit Exploded View

    Exploded Views and Parts Lists VEGA™ Series Banknote Validator Section 7 Course Path Turning Unit Exploded View Figure 7-5 Course Turning Unit Exploded View Figure 7-5 Course Turning Unit Exploded View P/N 960-100189R_Rev. 4 {EDP #148850} © 2016, JAPAN CASH MACHINE CO., LTD. 7 - 9...

  • Page 82: Course Path Turning Unit Parts List

    Section 7 VEGA™ Series Banknote Validator Exploded Views and Parts Lists Course Path Turning Unit Parts List Table 7-4 Course Path Turning Parts List Ref No. EDP No. JAC No. Description Remark 144569 900-200320R Course Path Turning Guide 219639 900-200321R Course Path Turning Guide Cover 144581 900-200322R Course Path Turning Guide Cover Latch 144559...

  • Page 83: Cash Box Unit Exploded View

    Exploded Views and Parts Lists VEGA™ Series Banknote Validator Section 7 Cash Box Unit Exploded View Figure 7-6 Cash Box Unit Exploded View 425 444 426 439 447 448 445 446 447 448 Figure 7-6 Cash Box Unit Exploded View P/N 960-100189R_Rev.

  • Page 84: Cash Box Unit Parts Lit

    Section 7 VEGA™ Series Banknote Validator Exploded Views and Parts Lists Cash Box Unit Parts Lit Table 7-5 Cash Box Unit Parts List Ref No. EDP No. JAC No. Description Remark 144587 300-200157R Ceiling Board 144586 900-200323R Parallel Crank 1 144588 900-200324R Parallel Crank 2 144592...
  • Page 85 Exploded Views and Parts Lists VEGA™ Series Banknote Validator Section 7 Table 7-5 Cash Box Unit Parts List (Continued) Ref No. EDP No. JAC No. Description Remark 144616 200-200762R Pinion Drive Shaft 144617 200-200763R Cash Box Cover Hinge Axis 144612 200-200788R Set Pin 8 144810 900-200346R Stacker Belt...

  • Page 86: Sh Unit Bezel Exploded View

    Section 7 VEGA™ Series Banknote Validator Exploded Views and Parts Lists SH Unit Bezel Exploded View Figure 7-7 SH Unit Bezel Exploded View Figure 7-7 SH Unit Bezel Exploded View P/N 960-100189R_Rev. 4 {EDP #148850} © 2016, JAPAN CASH MACHINE CO., LTD. 7 - 1 4...

  • Page 87: Sh Unit Bezel Parts List

    Exploded Views and Parts Lists VEGA™ Series Banknote Validator Section 7 SH Unit Bezel Parts List Table 7-6 SH Unit Bezel Parts List Ref No. EDP No. JAC No. Description Remark 144621 900-101196R Bezel Frame SH 239417 900-101182R Bezel Frame SH (OEM) Without JCM Logo 144620 900-101183R Face Lower SH Guide Type 1 (68mm)

  • Page 88: Sd/Su Unit Bezel Type D Exploded View

    Section 7 VEGA™ Series Banknote Validator Exploded Views and Parts Lists SD/SU Unit Bezel Type D Exploded View Figure 7-8 SD/SU Unit Bezel Type D Exploded View Figure 7-8 SD/SU Unit Bezel Type D Exploded View P/N 960-100189R_Rev. 4 {EDP #148850} ©...

  • Page 89: Sd/Su Unit Bezel Type D Parts List

    Exploded Views and Parts Lists VEGA™ Series Banknote Validator Section 7 SD/SU Unit Bezel Type D Parts List Table 7-7 VEGA SD/SU Unit Bezel Type D Parts List Ref No. EDP No. JAC No. Description Remark Type D1 (67mm) 148623 902-100505R Bezel SD/SU Type D Type D2 (71mm) Type D3 (68mm)

  • Page 90: Sd/Su Unit Bezel Type N Exploded View

    Section 7 VEGA™ Series Banknote Validator Exploded Views and Parts Lists SD/SU Unit Bezel Type N Exploded View Figure 7-9 SD/SU Unit Bezel Type N Exploded View Figure 7-9 SD/SU Unit Bezel Type N Exploded View P/N 960-100189R_Rev. 4 {EDP #148850} ©...

  • Page 91: Sd/Su Unit Bezel Type N Parts List

    Exploded Views and Parts Lists VEGA™ Series Banknote Validator Section 7 SD/SU Unit Bezel Type N Parts List Table 7-8 VEGA SD/SU Unit Bezel Type N Parts List Ref No. EDP No. JAC No. Description Remark 149617 902-100506R Bezel SD/SU Type N 149619 900-101198R Face Upper SD/SU Guide Type N2 (76mm) 149620...

  • Page 92: Sd/Su Unit Bezel Type R Exploded View

    Section 7 VEGA™ Series Banknote Validator Exploded Views and Parts Lists SD/SU Unit Bezel Type R Exploded View Figure 7-10 SD/SU Unit Bezel Type R Exploded View Figure 7-10 SD/SU Unit Bezel Type R Exploded View P/N 960-100189R_Rev. 4 {EDP #148850} ©...

  • Page 93: Sd/Su Unit Bezel Type R Parts List

    Exploded Views and Parts Lists VEGA™ Series Banknote Validator Section 7 SD/SU Unit Bezel Type R Parts List Table 7-9 VEGA SD/SU Unit Bezel Type R Parts List Ref No. EDP No. JAC No. Description Remark 206149 Bezel SD/SU Type R 206150 Bezel 2 SD/SU Type R 206151...

  • Page 94: Option Unit Exploded View

    Section 7 VEGA™ Series Banknote Validator Exploded Views and Parts Lists Option Unit Exploded View Figure 7-11 Option Unit Exploded View OP16 OP10 OP15 OP14 OP11 OP12 OP13 Figure 7-11 Option Unit Exploded View P/N 960-100189R_Rev. 4 {EDP #148850} © 2016, JAPAN CASH MACHINE CO., LTD. 7 - 2 2...

  • Page 95: Option Unit Parts List

    Exploded Views and Parts Lists VEGA™ Series Banknote Validator Section 7 Option Unit Parts List Table 7-10 Option Unit Parts List Ref No. EDP No. JAC No. Description Remark 149632 200-101165R Face Cover 149633 200-101166R Face Cover Bracket Right 149634 200-101167R Face Cover Bracket Left 149635 149-000010R M3x4 Phillips, Flat Head Screw with F-Loc...
  • Page 96 Section 7 VEGA™ Series Banknote Validator Exploded Views and Parts Lists THIS PAGE INTENTIONALLY LEFT BLANK P/N 960-100189R_Rev. 4 {EDP #148850} © 2016, JAPAN CASH MACHINE CO., LTD. 7 - 2 4...
  • Page 97 VEGA™ Series Banknote Validator S e c t i o n 8 Banknote Validator general information describing a ...1-1 Banknote ...2-5 clearing a Calibration Navigation procedures for ...6-4 within manual timing of ...6-4 ...1-1 procedure for tool requirements for ...6-4 Calibration Failure Types of ...6-9 Caution...
  • Page 98 Section 8 VEGA™ Series Banknote Validator Special Notes italic text highlights ...1-1 finger points to Steps sequential numbering of ...1-1 Technical Contact Information location listing of ...1-16 Troubleshooting instructions for ...A-1, B-1 Wiring Diagram with Magnetic Sensor ...5-1 without Magnetic Sensor ...5-2 ©...

  • Page 99: A Troubleshooting

    VEGA™ Series Banknote Validator A p p e n d i x A A TROUBLESHOOTING This section provides troubleshooting instructions Perform all repairs by referring to Calibration and for the VEGA Banknote Validator including the Testing in Section 6 and Disassembly/Reassembly following information: instructions in Section 4 of this Manual.
  • Page 100 Section A VEGA™ Series Banknote Validator Troubleshooting Table A-1 Fault Table Listings LED Symptoms Causes Solutions Check that the Unit, Assembly, and Connec- tions are properly seated in place. A Unit setting is malfunctioning. Check that there is not a Banknote Jam or Improper assembly and/or Har- interference from a foreign object inside the VEGA is not working...

  • Page 101: Error And Reject Codes

    Troubleshooting VEGA™ Series Banknote Validator Section A Error and Reject Codes forming an Off-line Banknote Acceptance Test during a Performance Test operation). The flash rate is different between Error Codes and Reject Codes. Long term blink rates (300msec) NOTE: The user may become confused if indicate an Error Code situation occurrence, and a the flashing Color Patterns are complicated short term flashing (120msec) condition indicates a...
  • Page 102 Section A VEGA™ Series Banknote Validator Troubleshooting Table A-2 Error Codes On-line Off-line Color Color Error Causes and Solutions Flashes Flashes (Interval (Interval [msec]) [msec]) An abnormal Banknote transportation error is detected when transporting or rejecting Banknotes. The Transportation Slip Sensors do not detect continuous Banknotes being transported according to the rated value.

  • Page 103: Reject Code Table

    Troubleshooting VEGA™ Series Banknote Validator Section A Reject Code Table Table A-3 lists the VEGA Unit’s Reject Codes. Table A-3 Reject Codes On-line Off-line Color Color Error Causes and Solutions Flashes Flashes (Interval (Interval [msec]) [msec]) Detect abnormal Banknotes transportation while the transport is processing (Transport Slippage).
  • Page 104 Section A VEGA™ Series Banknote Validator Troubleshooting Table A-3 Reject Codes On-line Off-line Color Color Error Causes and Solutions Flashes Flashes (Interval (Interval [msec]) [msec]) Software version is old, or a disabled denomination Banknote was inserted. Validation Problem [Solution] Confirm that the denomination set is the same as the Software Information Sheet specified, and re-download the correct Software if different.
  • Page 105 Troubleshooting VEGA™ Series Banknote Validator Section A Table A-3 Reject Codes On-line Off-line Color Color Error Causes and Solutions Flashes Flashes (Interval (Interval [msec]) [msec]) White Pusher Mechanism Home Sensor detects that the Pusher Mechanism is not presently at Home end position. Yellow Pusher Mechanism [Solution] Check that the following parts are properly assembled and/or...

  • Page 106: Maintenance Equipment

    Section A VEGA™ Series Banknote Validator Troubleshooting Maintenance Equipment This portion provides product information for the VEGA Maintenance Equipment. VEGA Maintenance Equipment Figure A-1 Additional Maintenance Equipment Requirements Figure A-1 Additional Maintenance Equipment Requirements P/N 960-100189R_Rev. 4 {EDP #148850} © 2016, JAPAN CASH MACHINE CO., LTD. A - 8...
  • Page 107 Troubleshooting VEGA™ Series Banknote Validator Section A Table A-4 Additional Maintenance Equipment Parts Lists EDP No. JAC No. Description Qty. Remark ← Use EDP# Reference Paper (White: KS-325) 190876 ← Use EDP# Reference Paper (Black: KS-326) 190875 G00205 501-100218R UAC G00241 400-100669R UAC Adaptor Harness (ID-003) ←...
  • Page 108 Section A VEGA™ Series Banknote Validator Troubleshooting THIS PAGE INTENTIONALLY LEFT BLANK P/N 960-100189R_Rev. 4 {EDP #148850} © 2016, JAPAN CASH MACHINE CO., LTD. A - 1 0...

  • Page 109: B Glossary

    VEGA™ Series Banknote Validator A p p e n d i x B B GLOSSARY Anti-stringing Mechanism a mechanism (optical, mechanical, or a combination of both) designed to prevent the unauthorized retrieving of Banknotes from a Cash Box ... 1-6 Bezel a removable Plastic Assembly attached to the front of the Banknote Insertion Slot on a VEGA Unit.
  • Page 110 Appendix B VEGA™ Series Banknote Validator the Checksums do agree. CRC Checksum algorithms use a mathematical polynomial division technique, which is highly accurate and can detect data errors down to a bit ... EEPROM an acronym for Electronically Erasable Programmable Read Only Memory. A form of non-volatile Read Only Memory (ROM) which can be both written to, and erased via electronic signals without the need to physically remove the IC from the Circuit Board on which it is installed.
  • Page 111 VEGA™ Series Banknote Validator Appendix B 13 Photo-coupler a method of increasing safety to both the equipment and personnel by isolating and routing transmitted data signals vie a Light Emitting Diode (LED) and a Photosensitive Transistor combination circuit in various electronic equipment devices ... 1-6 14 Pictograph small, internationally-recognized safety and attention symbols placed to the left of Notes, Cautions and Warnings throughout a JCM Maintenance Manual ...
  • Page 112 VEGA™ Series Banknote Validator 21 VEGA A new state-of-the-art Banknote Validator offered by JCM Global. The combination Banknote Acceptor and optional VEGA-RC and VEGA-RC Twin Recycler Unit makes VEGA an attractive choice for AWP (Amusement with Prize), Vending, and Payment Terminal Markets ...
  • Page 113 VEGA™ Series Banknote Validator P/N 960-100189R_Rev. 4 {EDP #148850} © 2016, JAPAN CASH MACHINE CO., LTD.
  • Page 114 VEGA™ Series Banknote Validator Issue #4064-SME-01-04 P/N 960-100189R_Rev. 4 {EDP #148850} © 2016, JAPAN CASH MACHINE CO., LTD.

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