JCM GLOBAL RDM-100 Series Integration Manual
JCM GLOBAL RDM-100 Series Integration Manual

JCM GLOBAL RDM-100 Series Integration Manual

Retail deposit module
Table of Contents

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Website: http://www.jcmglobal.com
RDM-100
Series
Retail Deposit Module
Integration Guide
Revision A, Aug 24, 2016
P/N 960-000186R_Rev. A {EDP #253995}
Issue #4111-IGE-01-00
© 2016, JAPAN CASH MACHINE CO., LTD.

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Summary of Contents for JCM GLOBAL RDM-100 Series

  • Page 1 Website: http://www.jcmglobal.com ™ RDM-100 Series Retail Deposit Module Integration Guide Revision A, Aug 24, 2016 P/N 960-000186R_Rev. A {EDP #253995} Issue #4111-IGE-01-00 © 2016, JAPAN CASH MACHINE CO., LTD.
  • Page 2 RDM-100™ Series Retail Deposit Module Integration Guide Issue #4111-IGE-01-00 REVISION HISTORY Rev №. Date Reason for Update Comment 8-24-16 Initial Document International Compliance • RoHS Directives • UL & c-UL Marks • CE Mark • CB Scheme • FCC & IC Directives See Below.
  • Page 3: Table Of Contents

    RDM-100™ Series Retail Deposit Module Table of Contents Page 1 GENERAL INFORMATION..................1 Description .......................... 1 RDM-100 Unit ........................1 Model Descriptions ......................2 Precautions ......................... 2 User Cautions ..........................2 Installation Cautions ........................2 Mounting, Dismounting & Transportation..................2 Placing Foreign Objects into the Unit ................... 2 Preventive Maintenance .......................
  • Page 4 RDM-100™ Series Retail Deposit Module Table of Contents Page USB Communication Interface Schematics ..................24 BAU Communication Interface Schematics ..................25 7 OPERATIONAL FLOWCHART................26 Operational Flowchart (Continued 1).................27 8 TROUBLESHOOTING................... 28 Introduction ........................28 Troubleshooting Overview ....................28 Fault Table Listings ......................28 9 UNIT DIMENSIONS ....................33 Entire Unit Outside Dimensions.....................33 Entire Unit with Optional Top Cover Outside Dimensions .............34 RDM-100 Installation/Maintenance Space Requirements ..........35...
  • Page 5 RDM-100™ Series Retail Deposit Module List of Figure Page Figure 1 RDM-100 Unit ....................1 Figure 2 Precautionary Symbols ................2 Figure 3 Unacceptable Banknotes ................3 Figure 4 RDM-100 Component Names ..............4 Figure 5 Set Up Holes ....................7 Figure 6 Rail Brackets Confirmation ................7 Figure 7 Rail Brackets Holes ..................7 Figure 8...
  • Page 6 RDM-100™ Series Retail Deposit Module Table of Contents Page Figure 42 Holding Transport Rear Assembly Sensor/Belt Locations ......21 Figure 43 Holding Transport Assembly (Upper) Sensor/Belt Locations ....22 Figure 44 Holding Transport Assembly (Lower) Sensor/Belt Locations ....22 Figure 45 Cash Box Transport Entrance Location ............ 23 Figure 46 Cash Box Transport Assembly Sensor/Belt Locations ......
  • Page 7 RDM-100™ Series Retail Deposit Module List of Table Page Table 1 RDM-100 Model Number Specifications ............2 Table 2 RDM-100 Technical Specifications ..............5 Table 3 RDM-100 Environmental Specifications ............6 Table 4 RDM-100 Electrical Specifications ...............6 Table 5 RDM-100 Structural Specifications ..............6 Table 6 RDM-100 Power Source Pin Assignments ..........10 Table 7...
  • Page 8 RDM-100™ Series Retail Deposit Module THIS PAGE INTENTIONALLY LEFT BLANK P/N 960-000186R_Rev. A {EDP #253995} © 2016, JAPAN CASH MACHINE CO., LTD.
  • Page 9: General Information

    RDM-100™ Series Retail Deposit Module Integration Guide R e v i s i o n A 1 GENERAL INFORMATION Description • Troubleshooting • Unit Dimensions This section provides a general overview of the • Technical Contact Information RDM™ Series Retail Deposit Module (RDM-100), In order to make operating this device and navigat- pictured in Figure 1.
  • Page 10: Model Descriptions

    RDM-100™ Series Retail Deposit Module 2. Be sure the Host Machine is designed with  Model Descriptions careful consideration for retrieving a Banknote Table 1 lists the product model number and/or clearing a Banknote jam. descriptions. 3. Avoid exposing the Banknote Insertion Slot to direct Sunlight and/or Incandescent Lamp ...
  • Page 11: Preventive Maintenance

    Primary Features plastic surfaces of the device. This RDM-100 Series Retail Deposit Module con- 5. If the Unit is exposed to water or liquids, use a clean, dry micro-fiber cloth to wipe off and tains the following primary features: absorb excess liquids immediately.
  • Page 12: Component Names

    RDM-100™ Series Retail Deposit Module Component Names Figure 4 illustrates the RDM-100 component names and locations. Figure 4 RDM-100 Component Names Rear View With Top Cover (Option) Bottom View a) BAU Unit k) Upper Transport Assembly b) Latch Handle (BAU) l) Lower Transport Assembly c) Latch Lever (Transport Assembly) m) Stay...
  • Page 13: Specifications

    RDM-100™ Series Retail Deposit Module 2 SPECIFICATIONS Technical Specifications Table 2 RDM-100 Technical Specifications † 99% or greater (Accept Priority Mode: 99.9% or greater The following banknote types are excluded: • Banknotes with excess or poor magnetism or unclear graphics •...
  • Page 14: Environmental Specifications

    RDM-100™ Series Retail Deposit Module Environmental Specifications Table 3 RDM-100 Environmental Specifications Operating Temperature: +5ºC to +45ºC (41ºF to 113ºF) Storage Temperature: -20ºC to +60ºC (-4ºF to 140ºF) Relative Operating Humidity: 20% to 80% RH (non-condensed) Relative Storage Humidity: 10% to 90% RH (non-condensed) Avoid light on the Banknote Insertion/Return Slots having an Illumination index of 3000 Lux or less and if warm color incandescent light range ...
  • Page 15: Installation

    RDM-100™ Series Retail Deposit Module 3 INSTALLATION NOTE: There are three (3) Installation Holes on each Rail Bracket. This section provides installation and operating 2. Position the RDM-100 Unit to align the Rail instructions for the RDM-100 Banknote Validator Bracket Installation Holes on the Cash Box Ceil- unit.
  • Page 16 RDM-100™ Series Retail Deposit Module 4. Attach the Cash Box Transport Path with the four 5. Place the RDM-100 Unit to the home position. (4) M4 Screws. Figure 11 Home Position Top Side Mounting When the top side mounting is preferred, attach the Cash Box Transport Path by the four (4) M4 Screws (Figure 9 ) from the top side of the...
  • Page 17: Rdm-100 Installation Dimensions

    RDM-100™ Series Retail Deposit Module RDM-100 I NSTALLATION IMENSIONS Figure 14 illustrates the RDM-100 Installation Dimensions Figure 14 RDM-100 Installation Dimensions Cash Box Ceiling 4xØ4.5 ±0.2 6xM4 4xM4 when retainig from the Front Side Rectangle Hole Unit Front Side +0.5 67.85 ±0.2 ±0.2...
  • Page 18: Connector Pin Assignments

    RDM-100™ Series Retail Deposit Module 4 CONNECTOR PIN ASSIGNMENTS Table 6 through Table 8 list the RDM-100 Unit’s pin assignments. OWER OURCE SSIGNMENTS Table 6 lists the RDM-100 Power Source Pin Assignments. Table 6 RDM-100 Power Source Pin Assignments Connector: 5559-06P (MOLEX) / UL94V-2 Mating Connector: 5557-06R (MOLEX) / UL94V-2...
  • Page 19: Usb Connector Pin Assignment

    RDM-100™ Series Retail Deposit Module USB C ONNECTOR SSIGNMENT Table 8 lists the RDM-100 USB Connector Pin Assignments. Table 8 RDM-100 USB Connector Pin Assignments Connector: USB Type B Receptacle Mating Connector: USB Type B Plug † Pin No. Signal Name Function USB VBUS VBUS...
  • Page 20: Preventive Maintenance

    RDM-100™ Series Retail Deposit Module 5 PREVENTIVE MAINTENANCE Clearing a Banknote Jam BNF A SSEMBLY ANKNOTE Perform the following steps to clear the Banknote To retrieve a jammed Banknote located inside the Jam within the BNF Assembly: RDM-100 Unit, perform the following steps. 1.
  • Page 21: Transport Assembly Banknote Jam

    RDM-100™ Series Retail Deposit Module 3. If a Banknote is detected in the BAU Transport, RANSPORT SSEMBLY ANKNOTE remove the jammed banknote. Perform the following steps to clear a Banknote Figure 23 BAU Transport Path Jam within the Transport Assembly: Transport Latch 1.
  • Page 22: Upper And Lower Transport Assembly Banknote Jam

    RDM-100™ Series Retail Deposit Module 2. If a jammed Banknote is detected, remove the Figure 27 Upper Transport Assembly Open Upper Transport Assembly jammed banknote. Figure 25 Holding Transport Assembly Transport Path Latch Lever Stay Figure 25 Holding Transport Assembly PPER AND OWER RANSPORT...
  • Page 23: Rj Assembly/Cash Box Transport Assembly Banknote Jam

    RDM-100™ Series Retail Deposit Module RJ A SSEMBLY RANSPORT Caution: The Gear must be SSEMBLY ANKNOTE rotated toward the Guide Perform the following steps to clear a Banknote Frame Arrow (Insertion slot) direction. A Banknote Jam within the RJ Assembly and the Cash Box would go into the Cash Transport Assembly: Box if the gear is rotated in...
  • Page 24: Cleaning Procedure

    RDM-100™ Series Retail Deposit Module Cleaning Procedure To clean the Transport Path, gently rub the Sensors and Rollers clean using a dry, soft, lint-free, Micro- fiber Cloth ONLY.  Do not use any Alcohol, solvents, Citrus based  products or scouring agents that may cause damage to the Sensors and/or Rollers.
  • Page 25: Sensor Locations

    RDM-100™ Series Retail Deposit Module ENSOR OCATIONS Figure 35 illustrates the various RDM-100 Unit’s sensor locations. Table 9 lists the RDM-100 sensor type cleaning methods. Figure 35 RDM-100 Sensor Locations BAU Upper CIS BAU Front Positioning Sensor (Both Sides) BNF Stop Sensor 2 BAU Lower CIS BNF Start Sensor 1, 2 BNF Stop Sensor...
  • Page 26: Sensor Cleaning

    RDM-100™ Series Retail Deposit Module Sensor Cleaning Each Sensor, Roller and Belt cleaning is performed by opening each Unit Transport Path. Identify each sensor location while referring to the RDM-100 Sensor locations (Figure 35) and wipe the Sensors indicated by the Yellow Color using dry lint-free micro-fiber cloth and clean the Rollers and Belts indicated by a Green and a Brown Color using a slightly damp (not wet) lint-free Micro-fiber cloth.
  • Page 27: Bnf Stop Sensor 1, 2 Cleaning

    RDM-100™ Series Retail Deposit Module BNF Stop Sensor 1, 2 Cleaning Perform the following steps to clean the BNF Stop Sensor 1, BNF Stop Sensor 2 and Rollers 1. Open the Transport Assembly Top Cover. 2. Lift the Transport Assembly Top Cover upward to remove it. Figure 37 Transport Assembly Top Cover Transport Assembly Removal...
  • Page 28: Transport Assembly Top Cover Installation

    RDM-100™ Series Retail Deposit Module Transport Assembly Top Cover Installation When installing the Transport Assembly Top Cover, the shaft will slide into the cutout easily without excessive force. Figure 39 Cutout Location Cutout Be sure the Shaft is installed into the Cutouts on both sides correctly.
  • Page 29: Bau Assembly Cleaning

    RDM-100™ Series Retail Deposit Module BAU A SSEMBLY LEANING Open the BAU Upper Chassis, and clean each Sensor, Roller and Belt. Figure 41 BAU Assembly Sensor/Roller/Belt Locations Entrance Sensor Reference Paper Pinch Upper CIS Roller Penetration Exit Transport Sensor Sensor Belt Upper UV Lower UV...
  • Page 30: Holding Transport Assembly Cleaning

    RDM-100™ Series Retail Deposit Module OLDING RANSPORT SSEMBLY LEANING Open the Upper Transport Assembly and clean Upper and Lower Sensors and Rollers. Figure 43 Holding Transport Assembly (Upper) Sensor/Belt Locations Holding Transport Transport Positioning Belt Sensor 6 Holding Transport Positioning Sensor 5 Holding Transport...
  • Page 31: Rj Assembly/Cash Box Transport Assembly Cleaning

    RDM-100™ Series Retail Deposit Module RJ A SSEMBLY RANSPORT SSEMBLY LEANING Slide the RDM-100 Unit forward and clean the Cash Box Transport entrance area. Figure 45 Cash Box Transport Entrance Location Cash Box Transport Entrance Area Figure 45 Cash Box Transport Entrance Location Open the Holding Transport Rear Cover and clean each Sensor and Roller.
  • Page 32: Standard Interface Circuit Schematics

    RDM-100™ Series Retail Deposit Module 6 STANDARD INTERFACE CIRCUIT SCHEMATICS OMMUNICATION NTERFACE CHEMATICS Figure 47 illustrates the RDM-100 Host Communication Interface Schematic Diagram. Figure 47 RDM-100 Host Communication Interface VCC 3.3 IC34 FL56 MMZ1005S601C TXD 1 T1 IN T1 OU T R304 MMZ1005S601C FL57...
  • Page 33: Bau Communication Interface Schematics

    RDM-100™ Series Retail Deposit Module BAU C OMMUNICATION NTERFACE CHEMATICS Figure 49 illustrates the RDM-100 BAU Communication Interface Schematic Diagram. Figure 49 RDM-100 BAU Communication Interface 100u R112 100k TJ15S06M3L R113 100k R129 POWER_BAU SSM3K339R +24V +24V VCC 3.3 RESET_BAU BAU_TXD BAU_RXD R128...
  • Page 34: Operational Flowchart

    RDM-100™ Series Retail Deposit Module 7 OPERATIONAL FLOWCHART Figure 50 illustrates the RDM-100 Power ON Status Operation Flowchart. Figure 50 RDM-100 Power ON Status Operational Flowchart POWER ON a) Initializing b) Received Reset Command? c) Received Initialize Command? B) To Stand-by Figure 50 RDM-100 Power ON Status Operational Flowchart P/N 960-000186R_Rev.
  • Page 35: Operational Flowchart (Continued 1)

    RDM-100™ Series Retail Deposit Module Operational Flowchart (Continued 1) Figure 51 illustrates the RDM-100 Stand-by Status Operation Flowchart. Figure 51 RDM-100 Stand-by Status Operational Flowchart a) Banknote detected in the Insertion Slot? b) Received Banknote Count Start Command? c) Banknote Deposit Process C) To Error d) Error occurred? e) Banknote is not detected in the Insertion Slot?
  • Page 36: Troubleshooting

    RDM-100™ Series Retail Deposit Module 8 TROUBLESHOOTING This section provides troubleshooting instructions Perform all repairs by referring to Calibration and for the RDM-100 Banknote Validator Units, includ- Testing in Section 6 of the RDM-100 Operation and ing the following information: Maintenance Manual, and the Disassembly/Reas- sembly instructions in Section 4 of the RDM-100 •...
  • Page 37 RDM-100™ Series Retail Deposit Module Table 10 General Fault Conditions (Continued) Error Codes Part Description Remarks Sensor ON before Initial Movement starts Sensor ON when Initial Movement starts Sensor ON when Initial Movement stops Sensor ON when counting starts Sensor ON when counting stops BNF Stop Sensor 1 (S03) Sensor Calibration Error - DA Value Low...
  • Page 38 RDM-100™ Series Retail Deposit Module Table 10 General Fault Conditions (Continued) Error Codes Part Description Remarks Sensor ON before Initial Movement starts Sensor ON when Initial Movement starts Sensor ON when Initial Movement stops No Sensor ON within the time range specified Sensor ON (Never OFF) Holding Transport No Tracking Data...
  • Page 39 RDM-100™ Series Retail Deposit Module Table 10 General Fault Conditions (Continued) Error Codes Part Description Remarks Sensor ON when Initial Movement starts Sensor ON when Initial Movement stops No Sensor ON within the time range specified Sensor ON (Never OFF) Tracking Data Error No Tracking Data Cash Box Transport...
  • Page 40 RDM-100™ Series Retail Deposit Module Table 10 General Fault Conditions (Continued) Error Codes Part Description Remarks Before Initializing Before Sensor Calibration Transport Open/Close Initializing Detection Sensor 2 (S22) Counting Before Counting Warning Code Before Initializing Before Sensor Calibration Transport Open/Close Initializing Detection Sensor 3 (S23)
  • Page 41: Unit Dimensions

    RDM-100™ Series Retail Deposit Module 9 UNIT DIMENSIONS NTIRE UTSIDE IMENSIONS Figure 53 illustrates the RDM-100 Unit’s Entire Outside Dimensions.. Figure 53 RDM-100 Unit Entire Outside Dimensions 140.35 6xØ4.5 Cash Box Ceiling 163.8 32.6 531.3 46.7 15.7 484.4 216.9 Cash Box Ceiling NOTE: All dimensions in millimeters Figure 53 RDM-100 Unit Entire Outside Dimensions P/N 960-000186R_Rev.
  • Page 42: Entire Unit With Optional Top Cover Outside Dimensions

    RDM-100™ Series Retail Deposit Module NTIRE NIT WITH PTIONAL OVER UTSIDE IMENSIONS Figure 54 illustrates the RDM-100 Unit with Optional Top Cover Entire Outside Dimensions. Figure 54 RDM-100 Unit with Optional Top Cover Entire Outside Dimensions 140.35 6xØ4.5 Cash Box Ceiling 32.6 531.3 163.8...
  • Page 43: Rdm-100 Installation/Maintenance Space Requirements

    RDM-100™ Series Retail Deposit Module RDM-100 Installation/Maintenance Space Requirements Figure 55 illustrates the RDM-100 Holding Transport Part installation and maintenance space requirement. Figure 55 RDM-100 Installation and Maintenance Space Requirement NOTE: All dimensions in millimeters Figure 55 RDM-100 Installation and Maintenance Space Requirement Figure 56 illustrates the RDM-100 with Optional Top Cover Holding Transport Part installation and main- tenance space requirement.
  • Page 44 RDM-100™ Series Retail Deposit Module Figure 57 illustrates the RDM-100 each Unit’s installation and maintenance space requirement. Figure 57 RDM-100 Each Unit Installation and Maintenance Space Requirement 355.6 (Unit Withdraw Space) 78.3 (Holding Transport Rear Assembly Open Space) NOTE: All dimensions in millimeters Figure 57 RDM-100 Each Unit Installation and Maintenance Space Requirement Figure 58 illustrates the RDM-100 each Unit and Optional Top Cover installation and maintenance space requirement.
  • Page 45: Technical Contact Information

    RDM-100™ Series Retail Deposit Module 10 TECHNICAL CONTACT INFORMATION To obtain further technical information regarding the RDM-100 device, please contact the nearest  location listed below: SIA AND CEANIA MERICAS JCM Gold (HK) Ltd. JCM American Phone: +852-2429-7187 Phone: +1-702-651-0000 Fax: +852-2929-7003 Fax: +1-702-644-5512 Unit 1-7, 3/F., Favor Industrial Centre...
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  • Page 47: Index

    RDM-100™ Series Integration Guide Index 11 INDEX Dimensions Safety entire unit clearance pictographs indicating ...33, 34 ...1 illustrated drawing for 1 to 3 symbols inside boxed area Special Notes italic text highlights ...1 finger points to Fault Table Steps table listings of ...28 sequential numbering of ...1 Model Descriptions Technical Contact Information...
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  • Page 49 RDM-100™ Series Retail Deposit Module P/N 960-000186R_Rev. A {EDP #253995} © 2016, JAPAN CASH MACHINE CO., LTD.
  • Page 50 RDM-100™ Series Retail Deposit Module Issue #4111-IGE-01-00 P/N 960-000186R_Rev. A {EDP #253995} © 2016, JAPAN CASH MACHINE CO., LTD.

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