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JCM GLOBAL VEGA Series Manuals
Manuals and User Guides for JCM GLOBAL VEGA Series. We have
1
JCM GLOBAL VEGA Series manual available for free PDF download: Operation And Maintenance Manual
JCM GLOBAL VEGA Series Operation And Maintenance Manual (114 pages)
Brand:
JCM GLOBAL
| Category:
Bank Note Validator
| Size: 4 MB
Table of Contents
Table of Contents
3
VEGA™ Series
15
Banknote Validator
15
1 General Information
15
Description
15
VEGA Unit
15
Product Description
16
Model Descriptions
16
Type Description
16
Precautions
16
User Cautions
16
Installation Cautions
16
Mounting, Dismounting and Transportation
17
Placing Foreign Objects into the Unit
17
Preventive Maintenance
17
Banknote Fitness Requirements
18
Primary Features
18
Component Names
19
Specifications
20
Technical Specifications
20
Environmental Specifications
21
Electrical Specifications
21
Structural Specifications
21
Unit Dimensions
22
Entire Unit Outside Dimensions (Type SH with Standard Cash Box)
22
Entire Unit Clearance Dimensions (Type SH with Standard Cash Box)
22
Entire Unit Outside Dimensions (Type SH with Large Cash Box)
23
Entire Unit Clearance Dimensions (Type SH with Large Cash Box)
23
Entire Unit Outside Dimensions (Type FM with Standard Cash Box)
24
Entire Unit Clearance Dimensions (Type FM with Standard Cash Box)
24
Entire Unit Outside Dimensions (Type SD with Standard Cash Box)
25
Entire Unit Outside Dimensions (Type SD with Large Cash Box)
25
Entire Unit Outside Dimensions (Type SU with Standard Cash Box)
26
Entire Unit Outside Dimensions (Type SD with Large Cash Box)
26
VEGA Cash Box Outside Dimensions (Standard Cash Box)
27
VEGA Cash Box Outside Dimensions (Large Cash Box)
27
VEGA Cash Box Outside Dimensions (FM Cash Box)
28
VEGA Bezel Outside Dimensions (Type SH)
28
VEGA Bezel Outside Dimensions (Type N)
29
VEGA Bezel Outside Dimensions (Type D)
29
Technical Contact Information
30
Americas
30
JCM American
30
Europe, Middle East, Africa & Russia
30
JCM Europe Gmbh
30
UK & Ireland
30
JCM Europe (UK Office)
30
Asia and Oceania
30
Japan Cash Machine Co., LTD. (HQ)
30
JCM Gold (HK) Ltd
30
2 Installation
31
Installation Procedure
31
SH Unit Installation
31
SD/SU Unit Installation
31
DIP Switch Configurations
32
Basic Settings
32
Special Settings
33
LED Pattern Setting Mode
33
Rewriting Cctalk Encryption Code (Initialize)
33
Connector Pin Assignments
34
Preventive Maintenance
34
Retrieving Banknotes
34
Clearing a Banknote Jam
35
Cleaning Procedure
35
Sensor and Roller Cleaning Procedure
35
Sensor and Roller Locations
36
Standard Interface Circuit Schematics
37
Operation Flowchart (Continued 1)
38
Operation Flowchart (Continued 2)
40
3 Communications
41
Americas
41
JCM American
41
Europe, Middle East, Africa & Russia
41
JCM Europe Gmbh
41
UK & Ireland
41
JCM Europe (UK Office)
41
Asia and Oceania
41
Japan Cash Machine Co., LTD. (HQ)
41
JCM Gold (HK) Ltd
41
4 Disassembly/Reassembly
43
Tool Requirements
43
CPU Circuit Board Removal
43
Figure 4-1 Cash Box & Course Path Reversing Guide Cover Removal
43
Figure 4-2 Cash Box Frame Removal
43
Figure 4-3 Upper Assembly Separation (Part 1)
44
Figure 4-5 Front Bezel Removal
44
Figure 4-6 Flap Positioning Spring Removal
44
Figure 4-7 Shaft and Flap #1 & #2 Removal
44
Upper Sensor Circuit Board Removal
45
Figure 4-8 Flap Lever Arm Reassembly
45
Figure 4-9 Upper Transport Assembly Removal
45
Figure 4-10 Main CPU Board Removal
45
Figure 4-11 Upper Sensor Board Removal
45
Sub-Circuit Board Removal
46
Figure 4-12 Base Unit Carrier Removal (Part 1)
46
Figure 4-13 Base Unit Carrier Removal (Part 2)
46
Figure 4-14 Unplug Inter-Assembly Harnesses
46
Figure 4-15 Sub-Circuit Board Removal
46
Feed and Stacker Motor Removal
47
Sub-Sensor Circuit Board Removal
47
Lower Sensor Circuit Board Removal
47
Figure 4-16 Gear Box Motor Assembly Removal
47
Figure 4-17 Stacker & Feed Motor Removal
47
Figure 4-18 Sub-Sensor Board Removal
47
Transport Belt Removal
48
Figure 4-19 Lower Sensor Board Removal
48
Figure 4-20 Tension Pulley Unit Removal
48
Figure 4-21 Belt Cover Removal
48
Figure 4-22 Transport Belt Removal
48
Stacker Belt Removal
49
Figure 4-23 Stacker Unit Removal (Part 1)
49
Figure 4-25 Cash Box Turn Course Removal
49
Figure 4-26 E-Ring, Gear & Clutch Shaft Removal
49
Ceiling Board Assembling Caution
50
Figure 4-27 Right Stacker Belt Removal
50
Figure 4-28 Left Stacker Belt Removal
50
Figure 4-29 Transport Belt Installation 1
50
Figure 4-30 Transport Belt Installation 2
50
5 Wiring Diagrams
51
Wiring Diagram (with Magnetic Sensor Board)
51
Figure 5-1 Wiring Diagram (with Magnetic Sensor Board)
51
Figure 5-2 Wiring Diagram (with Magnetic Sensor Board)
51
Wiring Diagram (Without Magnetic Sensor Board)
52
6 Calibration and Testing
53
Tool Requirements
53
Installation Procedures
53
Figure 6-1 Tool and Harness Connection
53
Figure 6-2 Tool and Harness Connection
53
Figure 6-3 Hardware Wizard Welcome Screen
53
Software Download Procedure
54
Figure 6-4 Installation Path Selection Screen
54
Figure 6-5 Install Option Screen
54
Figure 6-6 Installation Warning Screen
54
Figure 6-7 Hardware Wizard Completion Screen
54
Figure 6-8 DIP Switch DS1 Initial Setting
54
Figure 6-9 UBA Download Screen
55
Figure 6-10 Software Selection Screen
55
Figure 6-11 Download Progress Screen
55
Calibration
56
When to Calibrate
56
Calibration Preparation
56
Reference Paper Usage
56
Figure 6-13 Tool and Harness Connection
56
Figure 6-14 Reference Paper Types
56
Figure 6-15 Upper Transport Unit Open
56
Calibration Using a PC
57
Figure 6-16 Placing Reference Paper
57
Figure 6-18 DIP Switch Block DS1 Initial Settings
57
Figure 6-19 VEGA Adjustment Screen
57
Figure 6-20 Entrance Sensor Adjustment Screen
57
Vega_Adjustment.exe Program Use
57
Figure 6-21 White Reference Paper Placement Request Dialog
58
Figure 6-22 White Reference Paper Calibration Progress Screen
58
Figure 6-23 Black Reference Paper Placement Request Dialog
58
Figure 6-24 Black Reference Paper Removal Request Dialog
58
Figure 6-27 Motor Speed Test
58
Figure 6-29 White Reference Paper Removal Request Dialog
58
Figure 6-30 Request Writing Data to EEPROM
59
Figure 6-31 Writing EEPROM Data Progress
59
Figure 6-32 Save as Screen
59
Figure 6-33 VEGA Adjustment Complete Screen
59
Figure 6-34 DIP Switch Block DS1 Initial Settings
59
Figure 6-35 VEGA Adjustment Screen
59
Figure 6-36 Serial No. Input Field Location
59
Vega_Adjustment_Zero.exe Program Use
59
Figure 6-37 LED Idle Pattern Menu Location
60
Figure 6-38 Entrance Sensor Calibration
60
Figure 6-39 White Reference Paper Placement Request Dialog
60
Figure 6-40 White Reference Paper Calibration Progress Screen
60
Figure 6-41 Black Reference Paper Placement Request Dialog Screen
60
Figure 6-42 Black Reference Paper Calibration Progress Screen
60
Figure 6-43 Black Reference Paper Removal Request Dialog
61
Figure 6-46 Motor Speed Test
61
Figure 6-47 White Reference Paper Placement Request Dialog
61
Figure 6-48 White Reference Paper Removal Request Dialog
61
Figure 6-49 Request Writing Data to EEPROM
61
Figure 6-50 Clearing EEPROM Data
61
Calibration Failure
62
Activation Failure
62
Communication Error Message
62
Figure 6-52 Save as Screen
62
Figure 6-53 VEGA Adjustment Complete Screen
62
Figure 6-54 USB Driver Confirmation Screen
62
Figure 6-55 Communication Error Screen
62
Figure 6-56 Entrance Sensor Calibration Error
62
Sensor Error Message
62
USB Driver Confirmation Message
62
Adjustment Data Writing Failure
63
Figure 6-60 Overwrite Confirmation
63
Figure 6-61 Failed Data Save Error
63
Figure 6-62 Writing Error Screen
63
Figure 6-63 Retrying Writing Message
63
Figure 6-64 Writing Failed Message
63
Menu Item Functions
64
Figure 6-69 Serial No. Window Request
64
Figure 6-70 SERIAL no Input
64
Writing Serial Number
64
Figure 6-71 Writing Serial No.complete
65
Figure 6-73 Serial No. Read Completion
65
Figure 6-75 Encryption Code Read Completion
65
Figure 6-77 Address Read Completion
65
Reading a Serial Number
65
Reading Cctalk Encryption Code
65
Reading the Cctalk Address
65
Figure 6-79 Select LED Color
66
Figure 6-80 Writing LED Standby Indication
66
Figure 6-82 Reading LED Standby Indication
66
Figure 6-84 Save as Screen
66
Reading a Standby LED Pattern Color
66
Reading Adjustment Data
66
Writing a Standby LED Pattern Color
66
Reading the VEGA Software Version
67
Calibration Without PC
67
Figure 6-86 Software Version Indication
67
Figure 6-87 Tool and Harness Connection
67
Figure 6-88 DIP Switch Settings
67
Performance Tests
68
Performance Test Activation
68
DIP Switch Configuration Settings
69
DIP Switch Test
69
Feed Motor Forward Rotation Test
69
Feed Motor Reverse Rotation Test
69
Performance Test Initiation
69
Aging Test
70
Stacker Motor Test
70
OFF-Line Banknote Acceptance Test
71
Reading Number of Flashes
71
Sensor Test
71
7 Exploded Views and Parts Lists
73
VEGA Entire Unit View and Parts
73
Figure 7-1 VEGA Entire Unit Exploded View
73
VEGA Entire Exploded View (SU/SD)
74
VEGA Entire Unit Parts List
75
Upper Transport Unit Entire View
76
Figure 7-3 Upper Transport Unit Exploded View
76
Upper Transport Unit Parts List
77
Lower Transport Unit Exploded View
78
Figure 7-4 Lower Transport Unit Exploded View
78
Lower Transport Unit Parts List
79
Course Path Turning Unit Exploded View
81
Figure 7-5 Course Turning Unit Exploded View
81
Course Path Turning Unit Parts List
82
Cash Box Unit Exploded View
83
Figure 7-6 Cash Box Unit Exploded View
83
Cash Box Unit Parts Lit
84
SH Unit Bezel Exploded View
86
Figure 7-7 SH Unit Bezel Exploded View
86
SH Unit Bezel Parts List
87
SD/SU Unit Bezel Type D Exploded View
88
Figure 7-8 SD/SU Unit Bezel Type D Exploded View
88
SD/SU Unit Bezel Type D Parts List
89
SD/SU Unit Bezel Type N Exploded View
90
Figure 7-9 SD/SU Unit Bezel Type N Exploded View
90
SD/SU Unit Bezel Type N Parts List
91
SD/SU Unit Bezel Type R Exploded View
92
Figure 7-10 SD/SU Unit Bezel Type R Exploded View
92
SD/SU Unit Bezel Type R Parts List
93
Option Unit Exploded View
94
Figure 7-11 Option Unit Exploded View
94
Option Unit Parts List
95
A Troubleshooting
99
Introduction
99
Troubleshooting Overview
99
Fault Table Listings
99
Malfunction LED Error Codes
99
Error and Reject Codes
101
Error Code Table
101
Reject Code Table
103
Maintenance Equipment
106
Figure A-1 Additional Maintenance Equipment Requirements
106
VEGA Maintenance Equipment
106
B Glossary
109
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