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iVIZION
2 Series
TM
Banknote Validator
Foundation of Intelligent Validation
Integration Guide
(Revision A)
P/N 960-000231R_REV.A
Issue #4126-IGEF-01-00
©2022 JAPAN CASH MACHINE CO,. LTD. http://www.jcmglobal.com/

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Summary of Contents for JCM GLOBAL iVIZION2 Series

  • Page 1 iVIZION 2 Series Banknote Validator Foundation of Intelligent Validation Integration Guide (Revision A) P/N 960-000231R_REV.A Issue #4126-IGEF-01-00 ©2022 JAPAN CASH MACHINE CO,. LTD. http://www.jcmglobal.com/...
  • Page 2 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Integration Guide Issue #4126-IGEF-01-00 REVISION HISTORY Rev №. Date Reason for Update Nov. 18, 2022 Initial Document International Compliance • RoHS Directive • UL & c-UL Marks • CE Mark • UKCA Mark •...
  • Page 3: Table Of Contents

    iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Table of Contents Page 1 GENERAL INFORMATION ..................1 Description .........................1 iVIZION2 Unit ........................1 Product Descriptions......................2 Model Descriptions.......................2 Software Descriptions ......................2 Precautions.........................3 Definitions for Warning, Caution and Note Signs..............3 Definitions for General Symbols...................3 User Cautions ........................3 Installation ............................
  • Page 4 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Table of Contents Page RS232C Connection ......................17 cc-Talk Connection ......................18 TTL Connection........................19 Bezel Connector (CN7) ......................20 5 PREVENTIVE MAINTENANCE ................21 Retrieving Banknotes ......................21 Clearing a Banknote Jam....................21 Cleaning ..........................21 Cleaning Procedure ........................22 iVIZION2 Sensor Locations ......................23 6 INTERFACE SCHEMATIC CIRCUIT DIAGRAMS...........
  • Page 5 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Table of Contents Page 11 INDEX ........................41 P/N 960-000231R_Rev. A © 2022, JAPAN CASH MACHINE CO., LTD. i i i...
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  • Page 7 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation List of Figures Page Figure 1 iVIZION2 Unit ....................1 Figure 2 Unacceptable Banknotes ................5 Figure 3 iVIZION2 Component Names ..............6 Figure 4 Grounding ....................11 Figure 5 External Harness Installation ..............11 Figure 6 Side Installation..................11 Figure 7 Rear Installation ..................12...
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  • Page 9 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation List of Tables Page Table 1 Model Number Specifications ..............2 Table 2 Type Number Specifications ...............2 Table 3 Software Number Specifications ..............2 Table 4 iVIZION2 Component Names ..............7 Table 5 iVIZION2 Technical Specifications..............8 Table 6 iVIZION2 Environmental Specifications ............9 Table 7...
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  • Page 11: General Information

    iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Integration Guide R e v i s i o n A GENERAL INFORMATION Description In order to make operating this device and  navigating within this manual easier, the following This section provides a general overview of the illustrations are used: iVIZION™2 Series Banknote Validator •...
  • Page 12: Product Descriptions

    Section 1 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation General Information Product Descriptions Software Descriptions Table 3 Software Number Specifications Model Descriptions Table 1 Model Number Specifications Software: iVIZION-*** (***) - * * ID-*** V***-** Ɩ Ɩ Ɩ Ɩ Ɩ...
  • Page 13: Precautions

    General Information iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 1 Precautions CAUTION Definitions for Warning, Caution and Note Signs • Do not allow the Unit to endure a Indicates a hazardous sit- range of temperature and humidity uation that, if not avoided, beyond the environmental limits WARNING could result in death or...
  • Page 14: Placing Foreign Objects Into The Unit

    Section 1 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation General Information Preventive Maintenance CAUTION WARNING • While transporting, do not apply too much pressure to the unit, or Do not redesign or disassemble the subject it to excess vibration. Unit.
  • Page 15: Banknote Fitness Requirements

    Curled, Folded or Partial Banknotes Dirty Banknotes Wet or Oiled Banknotes Figure 2 Unacceptable Banknotes Primary Features The iVIZION2 Series of Banknote Validator  contains the following primary features: • The iVIZION2 Unit is backwards compatible with all previous iVIZION Series Unit. Upgrade of the...
  • Page 16: Component Names

    Section 1 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation General Information Component Names Figure 3 iVIZION2 Component Names Bottom View Validator (Motor Gear Unit) Bezel Cash Box Frame Unit Standard Box Large Box (500 Banknotes) (900 Banknotes) Figure 3 iVIZION2 Component Names P/N 960-000231R_Rev.
  • Page 17 General Information iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 1 Table 4 iVIZION2 Component Names Upper Guide Access Lever (Front) Upper Guide Access Lever (Rear) Validator Release Lever Cash Box Handle Interface Connector Interface Switch 1 (Interface Settings) Interface Switch 2 (Interface Settings) Optional Connector USB Type-C Connector (Maintenance)
  • Page 18: Specifications

    Section 2 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Specifications SPECIFICATIONS This section provides specifications of the iVIZION™2 Series Banknote Validator (iVIZION2). Technical Specifications Table 5 iVIZION2 Technical Specifications 98% or greater (The following Banknote types are excluded) • Banknotes with excess or poor magnetism or unclear graphics •...
  • Page 19: Environmental Specifications

    Specifications iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 2 Environmental Specifications Table 6 iVIZION2 Environmental Specifications +5ºC to +50ºC (+41ºF to +122ºF) Operating Temperature: Storage Temperature: -20ºC to +70ºC (-4ºF to +158ºF) Relative Operating 15%RH to 85%RH (non-condensed) Humidity: Relative Storage Humidity: 15%RH to 85%RH (non-condensed) Avoid contact with direct sunlight...
  • Page 20: Electrical Specifications

    Section 2 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Specifications Electrical Specifications This Unit is designed for use with a Limited Power Source! NOTE: Refer to “Recommended Wires” on page 14 for your original harness. Table 7 iVIZION2 Electrical Specification Supply Voltage: 12V DC (-5%) - 24V DC (+10%) (Greater than 80W recommended) 12V DC...
  • Page 21: Installation

    Installation iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 3 INSTALLATION This section provides installation and operating Figure 5 External Harness Installation instructions for the iVIZION™2 Series Banknote Validator (iVIZION2). The information within this section contains the following features: •...
  • Page 22: Rear Installation

    Section 3 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Installation Rear Installation Figure 9 Lock Hole Cap Installation 1. Remove the Cash Box. Use KEY CAP 2. Put the four (4) UNC6-32 Flat Head Screws into the back end of the Frame from its inside and secure the Frame into its intended location using Nuts.
  • Page 23: Settings

    Installation iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 3 Settings Table 11 Interface Settings Denomination Settings NOTE: The settings may vary based on Software. Refer to each Country’s “Software Information Sheet” for making the proper switch settings. Table 10 Denomination Settings (by DIP Switch) Interface Interface Switch 1...
  • Page 24: Recommended Wires

    Section 3 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Installation Recommended Wires CAUTION: The wiring harness must be UL1061 AWG#22 with the specified length (the acceptable electrical resistance of a wire: Approximately 150mΩ). For 12V DC, the thinner or longer wiring harness than recommended specifications may cause the iVIZION2 Unit to reset caused by voltage drop.
  • Page 25: Connector Pin Assignments

    Connector Pin AssignmentsiVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 4 CONNECTOR PIN ASSIGNMENTS This section provides pin assignments of the iVIZION™2 Series Banknote Validator (iVIZION2). USB Connection Table 13 USB Connection Pin Assignments Interface/Power Connector (Frame Side) Socket Housing (Validator): DR1B026JA1 (JCM) Socket Housing (Frame): DR1R026PA1 (JCM) Contact Type (Validator): D02-22-26P-10000 (JAE) (Except Pin #1, #9, #18 and #26) Contact Type (Frame):D02-22-22P-10000 (JAE) (Pin #1, #9, #18 and #26)
  • Page 26: Photo-Coupler Isolation Connection

    Section 4 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Connector Pin Assign- Photo-Coupler Isolation Connection Table 14 Photo-Coupler Isolation Connection Pin Assignments Interface/Power Connector (Frame Side) Socket Housing (Validator): DR1B026JA1 (JCM) Socket Housing (Frame): DR1R026PA1 (JCM) Contact Type (Validator): D02-22-26P-10000 (JAE) (Except Pin #1, #9, #18 and #26) Contact Type (Frame):D02-22-22P-10000 (JAE) (Pin #1, #9, #18 and #26) Recommended Wire: Refer to “Recommended Wires”...
  • Page 27: Rs232C Connection

    Connector Pin AssignmentsiVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 4 RS232C Connection Table 15 RS232C Connection Pin Assignments Interface/Power Connector (Frame Side) Socket Housing (Validator): DR1B026JA1 (JCM) Socket Housing (Frame): DR1R026PA1 (JCM) Contact Type (Validator): D02-22-26P-10000 (JAE) (Except Pin #1, #9, #18 and #26) Contact Type (Frame):D02-22-22P-10000 (JAE) (Pin #1, #9, #18 and #26) Recommended Wire: Refer to “Recommended Wires”...
  • Page 28: Cc-Talk Connection

    Section 4 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Connector Pin Assign- cc-Talk Connection Table 16 cc-Talk Connection Pin Assignments Interface/Power Connector (Frame Side) Socket Housing (Validator): DR1B026JA1 (JCM) Socket Housing (Frame): DR1R026PA1 (JCM) Contact Type (Validator): D02-22-26P-10000 (JAE) (Except Pin #1, #9, #18 and #26) Contact Type (Frame):D02-22-22P-10000 (JAE) (Pin #1, #9, #18 and #26) Recommended Wire: Refer to “Recommended Wires”...
  • Page 29: Ttl Connection

    Connector Pin AssignmentsiVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 4 TTL Connection Table 17 TTL Connection Pin Assignments Interface/Power Connector (Frame Side) Socket Housing (Validator): DR1B026JA1 (JCM) Socket Housing (Frame): DR1R026PA1 (JCM) Contact Type (Validator): D02-22-26P-10000 (JAE) (Except Pin #1, #9, #18 and #26) Contact Type (Frame):D02-22-22P-10000 (JAE) (Pin #1, #9, #18 and #26) Recommended Wire: Refer to “Recommended Wires”...
  • Page 30: Bezel Connector (Cn7)

    Section 4 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Connector Pin Assign- Bezel Connector (CN7) Table 18 Bezel Connector Pin Assignments Header (Validator): A3B-8PA-2DS (61) (HRS) Polarize Pin #4 Socket Housing (Bezel): A3B-8D-2C (HRS) Contact Type (Bezel): A3B-2630SCFC (HRS) Polarizing Key: A3-GPIN (HRS)...
  • Page 31: Preventive Maintenance

    Preventive Maintenance iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 5 PREVENTIVE MAINTENANCE This section provides the preventive maintenance 5. If the jammed Banknote is not found in the higher Sections, pull the Cash Box out of the of the iVIZION™2 Series Banknote Validator Frame (Figure 13 a).
  • Page 32: Cleaning Procedure

    Section 5 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Preventive Maintenance Cleaning Procedure To clean the iVIZION2 Unit’s Sensors, Rollers and Belts, proceed as follows: 1. Remove electrical power from the iVIZION2 Unit. 2. Remove the Validator and the Cash Box from the Frame.
  • Page 33: Ivizion2 Sensor Locations

    Preventive Maintenance iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 5 iVIZION2 Sensor Locations Figure 15 iVIZION2 Sensor Locations (Inside) NOTE: Wipe and clean all of the Green-colored Rollers or Belts using a slightly damp (not wet), lint-free Micro-fiber cloth as needed. Figure 15 iVIZION2 Sensor Locations P/N 960-000231R_Rev.
  • Page 34 Section 5 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Preventive Maintenance Table 19 iVIZION2 Sensor Descriptions and Cleaning Methods Assembly Unit Sym. Sensor Cleaning Method Entrance Sensors Entrance Sensors Prism Centering Sensor Centering Sensor Prism Wipe clean using a dry lint free cloth or cotton swab CIS (Upper) Validation Head...
  • Page 35: Interface Schematic Circuit Diagrams

    Interface Schematic Circuit DiagramsiVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 6 INTERFACE SCHEMATIC CIRCUIT DIAGRAMS This section provides the interface schematic circuit diagram of the iVIZION™2 Series Banknote Valida- tor (iVIZION2). • USB Schematic Circuit Diagram (p. 25) •...
  • Page 36: Photo-Coupler Isolation Schematic Circuit Diagram

    Section 6 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Interface Schematic Cir- Photo-Coupler Isolation Schematic Circuit Diagram Figure 17 Photo-Coupler Isolation Schematic 【Controller Side】 【iVIZION2 Side】 Circuit Diagram Controller (Reference) iVIZION2 4.7kΩ VIN(12/24V) VIN(12/24V) TLP291 1kΩ 2.2kΩ [TOSHIBA] 1SS352 24VDC 24VDC 1000pF...
  • Page 37: Cc-Talk Schematic Circuit Diagram

    Interface Schematic Circuit DiagramsiVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 6 cc-Talk Schematic Circuit Diagram Figure 19 cc-Talk Schematic Circuit Diagram 【Controller Side】 【iVIZION2 Side】 Controller (Reference) iVIZION2 4.7kΩ VIN(12/24V) VIN(12/24V) TLP291 1kΩ 2.2kΩ [TOSHIBA] 1SS352 24VDC 24VDC 1000pF M-RESET M-RESET...
  • Page 38: Bezel Led Schematic Circuit Diagram

    Section 6 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Interface Schematic Cir- Bezel LED Schematic Circuit Diagram Figure 21 Bezel LED Schematic Circuit Dia- 【Bezel Side】 【iVIZION2 Side】 Bezel iVIZION2 VIN(12/24V) PRCP VIN(12/24V) VIN(12/24V) PRCP 220Ω 1/4W LED POWER LED1 LEDーC FET SSM6N24TU[TOSHIBA] PRCP:Polymer Resettable Circuit Protecter...
  • Page 39: Operational Flowcharts

    Operational Flowcharts iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 7 OPERATIONAL FLOWCHARTS This section provides the operational flowcharts of the iVIZION™2 Series Banknote Validator (iVIZION2). • iVIZION2 Operational Flowchart; Stand-by and Initialization (p. 29) • iVIZION2 Operational Flowchart; Validation (p. 30) iVIZION2 Operational Flowchart;...
  • Page 40: Ivizion2 Operational Flowchart; Validation

    Section 7 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Operational Flowcharts iVIZION2 Operational Flowchart; Validation Figure 23 iVIZION2 Operational Flowchart; Validation A) Begin Validating a) Is Validation Result OK? b) Is Banknote Unacceptable? c) Output the Denomination Value Signal d) Receive Stacking Command? e) Reject Banknote f) Continue Transporting Banknote...
  • Page 41: Troubleshooting

    Troubleshooting iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 8 TROUBLESHOOTING Troubleshooting Overview This section provides Troubleshooting instructions for the iVIZION™2 Series Banknote Validator The iVIZION2 allows the operator to perform fault (iVIZION2). diagnosis by checking various fault Table listings •...
  • Page 42: Led Error And Reject Codes

    Section 8 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Troubleshooting LED Error and Reject Codes Identify the causes and solution for these indications from each Table’s list and ensure that the relative assembles are properly connected and/or harnessed, and that all of the Unit’s Sensors are clean. NOTE: If the error is not resolved, replace the relative Part(s) and Sensor(s).
  • Page 43: Led Error Codes; Icb

    Troubleshooting iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 8 Table 21 LED Error Codes; General (Continued) Status LED Error Solution Relative Part/Sensor • Check that there is any trace of fraud activity such stringing. Anti-Stringing Error • • Check that the relative Part(s) are properly String Detection Sensor Red Flashes...
  • Page 44: Led Error Codes; Banknote Jam

    Section 8 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Troubleshooting Table 22 LED Error Codes; ICB (Continued) Status LED Error Solution Relative Part/Sensor Blue Flashes Reserved (14) LED Error Codes; Banknote Jam Table 23 LED Error Codes; Banknote Jam Status LED Error Solution...
  • Page 45: Led Reject Codes; Banknote

    Troubleshooting iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 8 LED Reject Codes; Banknote Table 24 LED Reject Codes; Banknote Status LED Error Solution Relative Part/Sensor • Clean the relative Sensor(s) if they are Banknote Insertion Error dirty or foreign objects are adhering to Banknote is rejected by a •...
  • Page 46: Led Reject Codes; Barcode Ticket

    Section 8 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Troubleshooting Table 24 LED Reject Codes; Banknote (Continued) Status LED Error Solution Relative Part/Sensor Banknote Length Error • A Banknote was rejected Check that the Banknote is a proper • Green Length of the Banknote because it was longer than...
  • Page 47 Troubleshooting iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 8 Table 25 LED Reject Codes; Barcode Ticket (Continued) Status LED Error Solution Relative Part/Sensor Reserved Green Flashes • Check that a proper Barcode Ticket is used. • Check that the Barcode Ticket is not •...
  • Page 48: Unit Dimensions And Maintenance Space Requirement

    Section 9 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Unit Dimensions and UNIT DIMENSIONS AND MAINTENANCE SPACE REQUIREMENT This section provides the outside dimensions and the required maintenance space of the iVIZION™2 Series Banknote Validator (iVIZION2). • SS Type with Standard Box (p. 38) •...
  • Page 49: Ss Type With Large Box

    Unit Dimensions and Maintenance Space RequirementiVIZION™2 Series Banknote Validator Foundation of Intelligent Valida- SS Type with Large Box Figure 25 SS Type with Large Box Outside (131.2) (Bill Entrance) 49.8 (85.5°) 2xM3 3xM4 4xØ4 15.8 Ø7 75.4 Ground (72.2) 211.7 Standard Bezel 25.1 Metal Bezel...
  • Page 50: 10 Technical Contact Information

    Section 10 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Technical Contact Infor- 10 TECHNICAL CONTACT INFORMATION To obtain further technical information regarding the iVIZION2, please contact the nearest location listed below: Americas Asia and Oceania JCM American JCM American (Australia Office) Phone: +1-702-651-0000 Phone: +61-2-9648-0811 Fax: +1-702-644-5512...
  • Page 51 Series Banknote Validator Foundation of Intelligent Validation Index 11 INDEX Primary Features iVIZION-2xx/3xx ...5 iVIZION2 Series of Banknote Jam clearing a ...21 Safety pictographs indicating Cleaning ...1 1 to 3 symbols inside boxed area methods of, and equipment required for ...21...
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  • Page 53 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation P/N 960-000231R_Rev. A © 2022, JAPAN CASH MACHINE CO., LTD.
  • Page 54 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Issue #4126-IGEF-01-00 P/N 960-000231R_Rev. A © 2022, JAPAN CASH MACHINE CO., LTD.

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