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10.
Place the handlebar pad
into
position and
secure with cable
ties.
1
11. Place the
caliper
housing into
position and
·
secu
re
with
two bolts
and lock
nuts.
Fig.
4·96
'
,.
I
,7.
)
~·
:11 ....
,
I
t
,;
_,
.
/
~
•
8
386
12.
Using the ''bleeding procedure'',
fill the
brake
system wi
th
DOT-3 brake
fluid
.
13.
Place
the bellows and master-cylinder
cove
r into position and secure with
two
tapping
screws.
Fig.
4.97
..
?
1'
~
f.T
,,:
1
rll
1
•
•
-
.,
/
.
\,
~u
.
.
.
.
v
,
i;
..
•}
1
-
•
14. Check the
operation
of the brake.
BLEEDING
8197
1.
Pour clean DOT-3 brake fluid into a clean
plastic squeeze bottle or squirt can.
NOTE: Pour enough fluid into the bottle or
squirt can to fill the master cylinder and
hose. If the bottle or squirt can runs out of fluid
during the bleeding procedure, air will be in·
jected. If this occurs, drain the system and re·
peat procedure.
•
2.
Place a piece of clear flexible tubing (Arctic
gas hose) over the spout of the bottle or
squirt can and the ball of the bleeder valve.
Fig. 4·98
•
'
.
:.
;
NOTE: Be sure the tubing is full of brake
fluid before placing on ball of bleeder
valve.
3.
Open the bleeder valve.
Fig. 4.99
-
1
~-
,.: t
.
I
#
"'-,.
.
\
\~
,
·
•
\!
.·S
.
)
':'
.
8385
4.
Remove the two tapping screws securing
the master-cylinder cover and bellows.
5.
Inject brake fluid into the caliper housing
and up to the master cylinder.
6.
Continue to inject fluid until the hose is
free of air bubbles and master cylinder is
filled to within 3 mm (1/8 in.) of the top.
7.
Close the bleeder valve.
8.
Install the bellows and master-cylinder
cover and secure with two tapping screws ..
JI
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