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Summary of Contents for Arctic Cat Bearcat 570
- Page 1 Utility/Touring Models Utility/Touring Models Bearcat 570 Bearcat 570 XT Bearcat Z1 XT/LTD T570 TZ1/LXR/Turbo LXR/LTD SH A RE O UR PAS SI ON .
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Page 2: Limited Warranty
Arctic Cat Snowmobile dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat Snowmobile dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply. -
Page 3: Table Of Contents
Models) .............. 34 Cold Drive-Away Function (Bearcat Z1 XT/TZ1 Coolant Level (Bearcat Z1 XT/TZ1 Models)..35 Models) ..............7 Adjusting/Calibrating Carburetors (Bearcat 570/ Speedometer/Tachometer ........7 T570 Models) ............. 36 Diagnostic Codes (Bearcat Z1 XT/TZ1 Models) .. 12 Spark Plugs............39 Handlebar Tilt ............ -
Page 4: Parts And Accessories
SELF AND OTHERS. Parts and Accessories When in need of replacement parts, oil, or accessories for your Arctic Cat Snowmo- bile, be sure to only use GENUINE ARCTIC CAT PARTS, OIL, AND ACCESSO- RIES. Only genuine Arctic Cat parts, oil, and accessories are engineered to meet the standards and requirements of your Arctic Cat Snowmobile. -
Page 5: Foreword
Drive with caution, observe all state and local regulations, and respect the rights of others. ISMA members like Arctic Cat do their part to improve trails, sponsor events, and generally support the sport of snowmobiling. As a mem- ber of the National Snowmobile Foundation, Arctic Cat Inc. -
Page 6: Declaration Of Conformity
Declaration of Conformity Application of council directives: EMC Directive 89/336/EEC Issued by European Commission. EC Machinery Directive 98/37/EC Type of Equipment: Snowmobile Brand Name: Arctic Cat Model Numbers: S2011T5DFCUSW S2011TZNTOUSW S2011TZNLXUSR S2011TZNTXUSR S2011BCDFCUSB S2011BCDWTUSB S2011BCNWTUSL S2011BCNWTUSG S2011BCNWLUSR Standards to which conformity is declared:... -
Page 7: Snowmobile Safety Rules
Snowmobile Safety Rules... -
Page 8: General Information
(ESN) is stamped into the crankcase of parts, service, accessories, or warranty. If the engine. the complete engine must be replaced, ask the dealer to notify Arctic Cat for correct registration information. Control Locations Shown are the typical control locations for Arctic Cat snowmobiles. -
Page 9: Gasoline-Oil
10% ethanol or up to 15% Models) MTBE are acceptable gasolines; however, on the Bearcat 570/T570 models when- The recommended oil to use is Synthetic ever using oxygenated gasolines, the car- 0W-40 Oil (p/n 5639-172 - qt) or (p/n buretor main jet must be one size larger 5639-173 - gal.). -
Page 10: Engine Break-In
0-200 miles 1/2 Throttle (45 MPH-max) Engine Break-In 200-400 miles 1/2-3/4 Throttle The Arctic Cat engine (when new or 400-600 miles 1/2-3/4 Throttle * rebuilt) requires a short break-in period * With occasional full-throttle operation. before the engine is subjected to heavy To ensure proper engine break-in, Arctic load conditions. -
Page 11: Cold Drive-Away Function (Bearcat Z1 Xt/Tz1 Models)
NOTE: Before starting the snow- NOTE: On models with a Deluxe mobile in extremely cold tempera- Gauge when cold-starting the engine, tures, the drive belt should be the coolant temperature warning icon removed and warmed up to room will illuminate and the TEMP display temperature. - Page 12 By pushing the left button (with speed minates indicating an error, take the snow- being displayed) for more than two sec- mobile to an authorized Arctic Cat onds, the display will change between Snowmobile dealer for service. If not standard mph or metric kph. Release the under warranty, this service is at the dis- button when desired display appears.
- Page 13 DO NOT overfill the reser- ble, take the snowmobile to an authorized voir with oil. Arctic Cat Snowmobile dealer for ser- vice. If not under warranty, this service is 2. Open the air bleed bolt located on at the discretion and expense of the the oil pump (beneath the coolant snowmobile owner.
- Page 14 If the warning icon does not go out or if the decrement button is pushed (while the engine does not start, take the snow- maximum RPM is displayed). mobile to an authorized Arctic Cat Snow- Odometer/Trip-Meter (1)/ mobile dealer. If not under warranty, this Trip-Meter (2)/Hour-Meter service is at the discretion and expense of the snowmobile owner.
- Page 15 Service Icon At this point, the hours display will begin to flash. Push the increment button to On electric start models, the icon should increase the hours; push the decrement illuminate each time the key is turned to button to decrease the hours. Pushing and RUN or START, and it should go out holding a button will accelerate the num- when the engine starts.
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Page 16: Diagnostic Codes (Bearcat Z1 Xt/Tz1 Models)
Arctic Cat Snow- mobile dealer. If not under warranty, this The icon should illuminate each time the... -
Page 17: Handlebar Tilt
If procedure. a code has been activated, take the snow- 1. Loosen the four lock nuts securing mobile to an authorized Arctic Cat Snow- the handlebar caps and block to the mobile dealer for service. If not under steering post. -
Page 18: Exhaust System
NOT operate the snowmobile. Take operator’s preference. To adjust the han- the snowmobile to an authorized dlebar, use the following procedure: Arctic Cat Snowmobile dealer for 1. Press inward on the lock pin to service. release the cam lever and “flip” the ! WARNING cam lever up. -
Page 19: Air-Intake Silencer
The purpose of the silencer is to NOTE: Arctic Cat does not recom- quiet the intake of fresh air. Since the fuel mend jump-starting a snowmobile intake system is calibrated with the air-... -
Page 20: Drive Clutch And Driven Pulley
(see the Periodic Maintenance Checklist in the Maintenance section). However, the drive clutch and driven pul- ley should be disassembled, cleaned, and inspected by an authorized Arctic Cat 0744-527 Snowmobile dealer after every 800 miles NOTE: Some jumper cables may be... -
Page 21: Drive Clutch/Driven Pulley Alignment
If changes in shock valving are to the carbure- adequate amount of gas desired, see an authorized Arctic Cat tors (Bearcat 570/T570 models) or to Snowmobile dealer. This service is at the the injectors (Bearcat Z1 XT/TZ1 mod- discretion and expense of the snowmo- els) at all throttle settings. -
Page 22: Standard-Lug Track
Accelerated wear strip wear caused by 3. Push the stud through the hole from operating on hard-packed snow condi- inside the track; then place the tions is NOT covered under Arctic Cat domed support plate and lock nut on Inc. warranty policy. the exposed stud. -
Page 23: Reverse Operation
Reverse Operation ! WARNING Bearcat 570/T570 Models Use caution and minimal speed The engine reverse function offers the when operating the snowmobile in operator the convenience of being able to reverse. Be sure the button is in the back up the snowmobile rather than hav- desired position. -
Page 24: Adjustable/Movable Backrest (T570/Tz1 Models)
To move the backrest, pull the adjuster out and down, pull the backrest up and ! WARNING out of the slots, slide the backrest into the Use caution and minimal speed slots of the seat and adjust to the desired when operating the snowmobile in position, and push the adjuster up and in reverse. -
Page 25: Towing
2. Unplug the electrical connector; then NOTE: On the LTD models, also remove the seat from the tunnel. remove the two pins securing the third seat to the seat/Speedrack mount; To install the seat, use the following pro- then lift the third seat up and away. cedure: 1. -
Page 26: Operating Instructions
UP or RUN position. 5. Insert key into ignition switch; then rotate key to the RUN position. 6. On the Bearcat 570/T570 models for a cold engine, move the choke lever 741-328C 2. Check the fluid level in the reservoir. - Page 27 CAUTION 10. Flooding — On the Bearcat 570/ T570 models if the engine does not To avoid damaging the recoil starter, start when the choke is being used DO NOT pull the recoil rope to its...
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Page 28: Braking
1. Use the brakes wisely. Each time the NOTE: On the Bearcat 570/T570 brakes are applied in all hydraulic models if the engine fails to start brake systems (including automotive during the attempt with the throttle applications), heat is transferred to control lever compressed, remove the brake fluid. -
Page 29: Emergency Stopping
If the snowmobile engine stops abruptly an authorized Arctic Cat Snowmobile when the throttle control lever is released dealer for service. If not under war- and the activation of the monitor switch is... -
Page 30: Varying Altitude Operation
NOTE: On the Bearcat 570/T570 Take the snowmobile to an autho- models if the throttle control lever rized Arctic Cat Snowmobile dealer operates properly and the engine for service. - Page 31 NOTE: Carburetion and drive train on the belt guard of the snowmobile. On changes can be made by the snow- the Bearcat 570/T570 models, the infor- mobile owner if qualified to do so. If mation is incorporated into the Carbure- the owner does not feel qualified, tor Jet Chart decal on the belt guard.
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Page 32: Lubrication
Bearcat Z1 XT/ It is very important that the gear case be TZ1 Models flushed and the lubricant be replaced after each season of use. Arctic Cat rec- ommends that the flushing and replacing be done prior to off-season storage. ... -
Page 33: Front Suspension
4639-628 354 ml (12 fl oz) 12. Start the engine and accelerate slightly. Use only enough throttle to Bearcat 570/T570 5639-219 444 ml (15 fl oz) turn the track several revolutions. 20. Pour the exact amount of Arctic Cat SHUT ENGINE OFF. -
Page 34: Rear Suspension
NOTE: Arctic Cat recommends Pump grease into the spindle grease fit- that Arctic Cat All-Temp Grease (p/n ting (both sides) until grease is noted 4639-365) be used for this proce- coming out of the top and bottom of the dure. -
Page 35: Maintenance
Recoil Starter Weekly — Check rope for wear, fraying, and proper operation Shock Absorbers Weekly 17,50 Check for fluid leakage and damage Spark Plugs (Bearcat 570/T570 Weekly Check center electrode insulator color, carbon, Models) and gap Valve Clearance (Bearcat Z1 XT/... -
Page 36: Air Cleaner/Filter (Tz1 Turbo Models)
DO NOT OPERATE THE one if it is torn. SNOWMOBILE. Take the snowmobile 3. Clean any debris from inside the air to an authorized Arctic Cat Snowmobile intake plenum. dealer for inspection and adjustment or 4. Place the new filter (if necessary) repair. -
Page 37: Z1 Xt/Tz1 Models)
In-Line Fuel Filter (Bearcat any signs of cracking, cuts, or wear Z1 XT/TZ1 Models) points. Arctic Cat recommends that the in-line 4. Place the new hose clamps on the fuel filter be replaced every 5000 miles. fuel hoses; then with the fuel pump... -
Page 38: Checking Engine Oil Level (Bearcat Z1 Xt/Tz1 Models)
Checking Engine Oil 5. Repeat steps 3-4 until the oil level is within the recommended range on Level (Bearcat Z1 XT/ the oil level stick. TZ1 Models) Changing Engine Oil/ 1. Park the snowmobile on a level sur- Filter (Bearcat Z1 XT/ face;... -
Page 39: Coolant Level (Bearcat Z1 Xt/Tz1 Models)
Arctic Cat Snowmo- mobile to an authorized Arctic Cat bile dealer for service. If not under Snowmobile dealer for service. If not warranty, this service is at the dis-... -
Page 40: Adjusting/Calibrating Carburetors (Bearcat 570/T570 Models)
If the owner does not feel 1. Remove the air-intake silencer boots qualified, take the snowmobile to an from the silencer to access the intake authorized Arctic Cat Snowmobile bores. dealer for this service. This service is at the discretion and expense of 2. - Page 41 3. Slide the insulators away from the 9. At this point, there must be 0.75-1.5 adjusters; then loosen the jam nut mm (0.030-0.060 in.) of cable free- securing each throttle cable adjuster. play gap in the throttle lever. If there Rotate each adjuster clockwise until is no cable free-play in the throttle each piston valve bottoms in the pis-...
- Page 42 2-3 minutes. removed and disassembled (float cham- 5. After the engine has been thor- ber, etc.). Arctic Cat highly recommends oughly warmed up, fine-tune the that this service be done by an authorized pilot air screws (equally) and the Arctic Cat Snowmobile dealer only.
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Page 43: Spark Plugs
Bearcat 570/T570 Models NOTE: Refer to Illustration 0745- 141 in this sub-section for location NOTE: Always use the recom- of components. mended spark plugs in the engine. See the appropriate specifications ! WARNING chart for correct spark plug gap. -
Page 44: Checking/Adjusting Valve Clearance (Bearcat Z1 Xt/Tz1 Models)
If the owner does not feel qualified, take the snowmo- bile to an authorized Arctic Cat Snowmobile dealer for this service. This service is at the discretion and expense of the snowmobile owner. - Page 45 ! WARNING CAUTION Any time service is performed on a Do not remove seal strip on a sealed battery, following must battery. observed: Keep sparks, open flame, ! WARNING cigarettes, or any other flame away. Always wear safety glasses. Protect Battery acid is harmful if it contacts skin and clothing when handling bat- eyes, skin, or clothing.
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Page 46: Fuses
(the fuse panel is located behind the charge. If the charger “cuts off,” battery). On the Bearcat 570/T570 replace the battery. models, remove the fuse holder cover and disconnect the fuse. -
Page 47: Brake System
4. On the Bearcat Z1 XT/TZ1 models, install the fuse panel cover and close the right-side access panel. On the Bearcat 570/T570 models, install the fuse holder cover. Even after replacing a fuse, it may con- tinue to blow if the cause of the overload 741-328A 2. -
Page 48: Changing Brake Fluid
Use only Arctic Cat than 2.54 cm (1 in.). Brake loss may approved brake fluid. Never substi- occur. Brake loss can result in tute or mix different types or grades severe personal injury. - Page 49 7. Repeat steps 4-6 for the other pad; not feel qualified, take the snowmo- then secure the pads with the pin/ bile to an authorized Arctic Cat hairpin clip. Snowmobile dealer for this service. 8. Remove the reservoir cover and This service is at the discretion and remove the remaining fluid;...
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Page 50: Drive Belt
Arctic before checking drive belt fit. Cat Snowmobile dealer, as Arctic Cat drive belts are made to exact specifi- 2. Using a stiff ruler centered between cations and of quality material. Belts... - Page 51 If the owner does allow the belt to be removed. not feel qualified, take the snowmo- bile to an authorized Arctic Cat NOTE: Before installing the drive Snowmobile dealer for this service. belt, use a suitable cleaning solvent This service is at the discretion and to thoroughly clean the sheaves.
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Page 52: Track Tension
If extremely loose, the idler wheels may climb over the track lugs forcing the track against the tun- nel causing the track to “lock.” Arctic Cat recommends that the track tension be 0743-188 checked daily during the first 300 miles of operation and once a week thereafter and adjusted according to need. -
Page 53: Track Alignment
Excessive wear to the idler wheels, drive lugs, and track will occur if the track is improperly aligned. Arctic Cat recommends that the track alignment be checked once a week or whenever the track tension is adjusted. -
Page 54: Suspension
Adjusting Front (Ski) Shock Springs NOTE: On the Bearcat 570/T570 models, the front (ski) shock springs are not adjustable. The front (ski) shock springs are individ- ually adjustable for the terrain conditions and driving style of the operator. -
Page 55: Models)
Over 240 shock spring tension and the limiter straps NOTE: These cam position set- are adjustable. However, Arctic Cat rec- tings are suggestions only. Personal ommends that the shock spring be main- riding style will greatly influence tained at the factory preset of 1/8-1/4 in. -
Page 56: Lights
NOTE: Arctic Cat recommends that overload springs engaged whenever a load on the snowmobile (operator/passenger/ cargo) exceeds 136 kg (300 lb). CAUTION There are weight limitations for these snowmobiles. If additional cargo is being added, maximum 741-450A weight on the snowmobile (operator/... -
Page 57: Models)
Removing and Installing Taillight/Brakelight Bulb (Bearcat 570/T570/TZ1 Models) 1. Remove the torx-head cap screws 743-444A securing the taillight access panel. 4. Loosen (but do not remove) the... - Page 58 742-467A 743-439A 2. Disconnect the harness connector 2. Remove the cap screw and lock nut and remove housing. securing the front of the headlight assembly to the air-intake silencer. 3. Push in on the socket and rotate it counterclockwise to remove it from 3.
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Page 59: Ski Wear Bars
1/2 of the original diameter. floor so the headlight is approxi- Ski wear bars are available from an autho- mately 8 m (25 ft) from an aiming rized Arctic Cat Snowmobile dealer. surface (wall or similar surface). ! WARNING ... -
Page 60: Adjusting Ski Stance (Bearcat Models)
Rail Wear Strips 4. Remove the wear bar from the ski. Installing Ski Wear Bars Arctic Cat recommends that the wear strips be checked weekly and replaced as 1. Move the wear bar into position on necessary. Measure the wear strips at 25.4 the bottom of the ski. -
Page 61: Performance Tips
Avail- NOTE: Adding shim washers will able shim washers from Arctic Cat are decrease belt deflection; removing p/n 0648-714 (0.090 in.) - one included shim washers will increase belt in the tool kit, p/n 0648-715 (0.030 in.),... -
Page 62: Drive Clutch/Driven Pulley
DRIVE CLUTCH/DRIVEN PULLEY can be purchased from an autho- PARALLELISM — If premature drive rized Arctic Cat snowmobile dealer. belt wear is experienced or if the drive belt turns over, parallelism must be To check offset, use the following proce- checked. - Page 63 CARBURETOR MAIN JETS (Bearcat 570/T570 Model) — Proper carburetion is absolutely necessary to obtain peak performance. Since ambient temperature and operating altitude both affect the main jet size needed for opti- mum engine performance, the main jets MUST be changed whenever the temper- ature changes 20°...
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Page 64: Preparation For Storage
This service is at the discretion and expense of the snowmobile owner. To pre- Never crank the engine over without pare the snowmobile for storage, Arctic Cat grounding the spark plugs. Damage recommends the following procedure: to coils and/or CDI may result. - Page 65 15. Clean and polish the hood, console, 16. If possible, store the snowmobile and chassis with Arctic Cat Hood indoors. Raise the track off the floor and Windshield Cleaner/ Polish (p/n by blocking up the back end making 4639-559). DO NOT USE SOL- sure the snowmobile is secure.
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Page 66: Preparation After Storage
(on the Bearcat 570/ CAUTION T570 models) and throttle cable (on On the Bearcat 570/T570 models if all models). the gas in each carburetor float ! WARNING chamber was not drained prior to... - Page 67 NOTES...
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Page 68: Epa Emission Control Statement/Warranty Coverage (U.s. Only)
Coverage (U.S. Only) STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA- certified Arctic Cat snowmobiles are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely. -
Page 69: Change Of Address, Ownership, Or Warranty Transfer
Change of Address, Ownership, or Warranty Transfer Arctic Cat Inc. keeps on file the current name and address of the owner of this snowmobile. This will allow Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage. - Page 70 Fold Back Once Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...
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Page 71: Warranty Procedure/Owner Responsibility
You, the consumer, will then be asked to sign a warranty form to ensure Arctic Cat that the warranty work was actually performed. - Page 72 ARCTIC CAT ® ®TM Printed in U.S.A. Trademarks of Arctic Cat Inc. Thief River Falls, MN 56701 p/n 2258-794 Phone: (218) 681-9851 - U.S./(204) 982-1656 - Canada...