Yamaha STAR XVS95CE 2DX1 2014 Service Manual page 71

1. Clutch cable
2. Joint coupler
3. Throttle cable (accelerator cable)
4. Throttle cable (decelerator cable)
5. Wire harness
6. Left handlebar switch lead
7. Front cylinder spark plug lead
8. Front cylinder ignition coil lead
9. Rear cylinder ignition coil lead
10. Rear cylinder spark plug lead
11. Rear cylinder ignition coil
12. Right handlebar switch lead
13. Meter assembly lead
14. Left handlebar switch coupler
A. Route the clutch cable to the inside of the fuel tank
bracket.
B. Route the clutch cable through the guide on the
frame.
C. Route the wire harness through the guide on the
frame.
D. Cover the throttle position sensor coupler with the
coupler cover.
E. Insert the projection on the joint coupler into the
hole in the frame.
F. Route the clutch cable through the guide.
G. Insert the projection on the right handlebar switch
lead holder into the hole in the cable guide.
H. Insert the projection on the wire harness holder
into the hole in the cable guide.
I. Route the wire harness through the guide.
J. Insert the projection on the left handlebar switch
lead holder into the hole in the cable guide.
K. Route the throttle cables through the guide.
L. Route the left handlebar switch lead to the inside
of the wire harness and main switch.
M. Insert the projections on the wire harness holders
into the holes in the frame.
N. Fasten the front cylinder spark plug lead with the
holder. Point the open ends of the holder rearward.
O. Install the ignition coil connectors so that the front
cylinder ignition coil leads are routed downward.
P. Install the ignition coil connectors so that the rear
cylinder ignition coil leads are routed upward.
Q. Align the paint mark on the throttle cable with the
throttle cable holder.
R. Make sure that the rear cylinder spark plug lead is
not pinched between the rear cylinder head and
the rear cylinder head cover.
S. Secure the plastic band by inserting the projection
on the band into the hole in the frame, and then
fasten the clutch cable and wire harness with the
band, making sure to point the end of the band
downward.
T. Fasten the wire harness and clutch cable with the
plastic band. Position the buckle of the plastic band
toward the frame so that it does not protrude to the
outside of the wire harness, and place the end of
the band between the frame and the rear cylinder
ignition coil.
U. Route the left handlebar switch lead through the
guide on the meter bracket. Make sure that there is
no slack in the handlebar switch lead between the
steering head and the plastic band installed on the
handlebar.
V. Route the front left turn signal light lead over the
guide on the meter bracket.
W. Route the right handlebar switch lead through the
guide on the meter bracket. Make sure that there is
no slack in the handlebar switch lead between the
steering head and the plastic band installed on the
handlebar.
X. Route the front right turn signal light lead to the
front of the right handlebar switch lead, and then
connect the lead to the front turn signal light.
Y. Route the meter assembly lead to the front of the
meter bracket.
Z. Route the front turn signal light lead to the front of
the left handlebar switch lead, and then connect
the lead to the front turn signal light.
AA.Install the joint coupler by sliding it onto the engine
bracket from below.
AB.Connect the wire harness to the left handlebar
switch, and then install the coupler onto the tab on
the engine bracket (front upper side).
AC.Secure the holder by inserting the projection on
the holder into the hole in the bracket, and then
fasten the front cylinder spark plug lead with the
holder.
AD.To the left handlebar switch
AE.Install the left handlebar switch coupler onto the
tab on the intake air pressure sensor bracket.
AF. To the wire harness
AG.To the main portion of the wire harness
AH.Fasten the wire harness by sliding the plastic
holder on the wire harness onto the stud on the
intake air pressure sensor bracket.
AI. To the horn
AJ. Fasten the spark plug lead with the holder.
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CABLE ROUTING