Removing The Handlebar; Checking The Handlebar; Installing The Handlebar - Yamaha STAR XVS95CE 2DX1 2014 Service Manual

EAS22860

REMOVING THE HANDLEBAR

1. Stand the vehicle on a level surface.
EWA13120
WARNING
Securely support the vehicle so that there is
no danger of it falling over.
2. Remove:
• Handlebar grip "1"
TIP
Blow compressed air between the handlebar
and the handlebar grip, and gradually push the
grip off the handlebar.
EAS22880

CHECKING THE HANDLEBAR

1. Check:
• Handlebar
Bends/cracks/damage → Replace.
EWA13690
WARNING
Do not attempt to straighten a bent handle-
bar as this may dangerously weaken it.
EAS22930

INSTALLING THE HANDLEBAR

1. Stand the vehicle on a level surface.
EWA13120
WARNING
Securely support the vehicle so that there is
no danger of it falling over.
2. Install:
• Handlebar "1"
• Upper handlebar holders "2"
Upper handlebar holder bolt
28 Nm (2.8 m·kgf, 20 ft·lbf)
ECA1TP1010
NOTICE
• First, tighten the bolts on the upper side of
the upper handlebar holder, and then on
the lower side.
• Turn the handlebar all the way to the left
and right. If there is any contact with the
fuel tank, adjust the handlebar position.
TIP
Align the end of the upper handlebar holder with
the punch mark "a" on the handlebar.
2
3. Install:
• Meter assembly bracket "1"
Meter assembly bracket bolt
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
TIP
Make sure that the leads are routed properly
through the guide. Refer to "CABLE ROUTING"
on page 2-39.
4. Install:
• Clutch lever holder "1"
Clutch lever holder bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
TIP
Align the mating surfaces of the clutch lever
holder with the punch mark "a" on the handlebar.
4-49
HANDLEBAR
1
a
1