Shift Shaft; Checking The Shift Shaft; Checking The Stopper Lever; Installing The Shift Shaft - Yamaha STAR XVS95CE 2DX1 2014 Service Manual

EAS25420

CHECKING THE SHIFT SHAFT

1. Check:

• Shift shaft

Bends/damage/wear → Replace.
• Shift shaft spring
Damage/wear → Replace.
EAS25430

CHECKING THE STOPPER LEVER

1. Check:
• Stopper lever
Bends/damage → Replace.
Roller turns roughly → Replace the stopper
lever.
EAS25450

INSTALLING THE SHIFT SHAFT

1. Install:
• Bearing "1"
• Oil seals "2"
(to the crankcase)
Installed depth "a"
0–0.5 mm (0–0.02 in)
Installed depth "b"
1.0–1.5 mm (0.04–0.06 in)
b
a
2. Install:
• Stopper lever "1"
• Stopper lever spring "2"
• Shift shaft "3"
TIP
• Lubricate the oil seal lips with lithium-soap-
based grease.
• Hook the ends of the stopper lever spring onto
the stopper lever and the crankcase boss "4".
• Mesh the stopper lever with the shift drum seg-
ment assembly.
• Hook the end of the shift shaft spring onto the
shift shaft spring stopper "5".
2
1
5-60
SHIFT SHAFT