Checking The Rear Brake Master Cylinder; Assembling The Rear Brake Master Cylinder; Installing The Rear Brake Master Cylinder - Yamaha STAR XVS95CE 2DX1 2014 Service Manual

EAS22720
CHECKING THE REAR BRAKE MASTER
CYLINDER
1. Check:
• Brake master cylinder
Damage/scratches/wear → Replace.
• Brake fluid delivery passages
(brake master cylinder body)
Obstruction → Blow out with compressed air.
2. Check:
• Brake master cylinder kit
Damage/scratches/wear → Replace.
3. Check:
• Brake fluid reservoir
Cracks/damage → Replace.
• Brake fluid reservoir diaphragm
Cracks/damage → Replace.
4. Check:
• Brake hoses
Cracks/damage/wear → Replace.
EAS22730
ASSEMBLING THE REAR BRAKE MASTER
CYLINDER
EWA1TP1008
WARNING
• Before installation, all internal brake com-
ponents should be cleaned and lubricated
with clean or new brake fluid.
• Never use solvents on internal brake com-
ponents.
Specified brake fluid
DOT 4
1. Install:
• Brake hose joint
• Brake master cylinder kit
• Rear brake master cylinder joint
TIP
The rear brake master cylinder joint installation
length "a" should be 101.8 mm (4.01 in).
a
New
4-45
EAS22750
INSTALLING THE REAR BRAKE MASTER
CYLINDER
1. Install:
• Rear brake light switch "1"
TIP
• The rear brake light switch installation length
"a" should be 8.5 mm (0.33 in).
• Install the rear brake light switch spring "2" as
shown in the illustration.
a
1
2
2. Install:
• Brake hose gaskets "1"
• Rear brake hose "2"
• Rear brake hose union bolt "3"
Rear brake hose union bolt
30 Nm (3.0 m·kgf, 22 ft·lbf)
EWA13530
WARNING
Proper brake hose routing is essential to in-
sure safe vehicle operation. Refer to "CABLE
ROUTING" on page 2-39.
ECA1TP1009
NOTICE
When installing the brake hose onto the
brake master cylinder, make sure the brake
pipe "a" touches the projection "b" on the
brake caliper bracket as shown.
2 3
3. Install:
• Rear brake hose holder "1"
REAR BRAKE
New
a b
1 New