Removing The Fuel Tank; Removing The Fuel Pump; Checking The Fuel Pump Body; Checking The Rollover Valve - Yamaha STAR XVS95CE 2DX1 2014 Service Manual

EAS1TP1036

REMOVING THE FUEL TANK

1. Extract the fuel in the fuel tank through the
fuel tank cap with a pump.
2. Remove:
• Fuel tank
ECA1TP1024
NOTICE
Make sure that the fuel tank does not strike
the meter assembly when removing it.
EAS1TP1037

REMOVING THE FUEL PUMP

1. Remove:
• Fuel hose
EWA1TP1014
WARNING
Cover fuel hose connections with a cloth
when disconnecting them. Residual pres-
sure in the fuel lines could cause fuel to
spurt out when removing the hoses.
TIP
• To disconnect the fuel hose from the fuel pump
or fuel filter, slide the fuel hose connector cover
"1" on the end of the hose in the direction of the
arrow shown, press the two buttons "2" on the
sides of the connector, and then disconnect
the hose.
• To disconnect the fuel hose (fuel pump to fuel
hose) from the fuel hose (fuel hose to fuel fil-
ter), slide the fuel hose connector lock "3" in the
direction of the arrow shown using a slotted
head screwdriver, and then disconnect the
hose.
• Disconnect the fuel hose from the fuel pump
and fuel filter manually without using any tools.
• Before disconnecting the hose, place a few
rags in the area under where it will be removed.
A
1
2
B
3
A. Connection to fuel pump and fuel filter
B. Connection between fuel hoses
2. Remove:
• Fuel pump cover
TIP
When removing the fuel pump cover, remove
the cover from the fuel hose end of the fuel pump
first.
3. Remove:
• Fuel pump
ECA1TP1016
NOTICE
• Do not drop the fuel pump or give it a
strong shock.
• Do not touch the filter portion of the fuel
pump.
EAS26670

CHECKING THE FUEL PUMP BODY

1. Check:
• Fuel pump body
Obstruction → Clean.
Cracks/damage → Replace the fuel pump.
EAS1TP1038

CHECKING THE ROLLOVER VALVE

1. Check:
• Rollover valve "1"
Damage/faulty → Replace.
TIP
• Check that air flows smoothly only in the direc-
tion of the arrow shown in the illustration.
6-4
FUEL TANK