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a
7. Check:
• Brake lever operation
Soft or spongy feeling Bleed the brake sys-
tem.
Refer to "BLEEDING THE HYDRAULIC
BRAKE SYSTEM" on page 3-13.
EAS22490
REMOVING THE FRONT BRAKE MASTER
CYLINDER
TIP
Before removing the front brake master cylinder,
drain the brake fluid from the entire brake sys-
tem.
1. Disconnect:
• Brake light switch connectors
(from the front brake light switch)
2. Remove:
• Brake hose union bolt "1"
• Brake hose gaskets "2"
• Brake hose "3"
TIP
To collect any remaining brake fluid, place a
container under the master cylinder and the end
of the brake hose.
2
EAS22500
CHECKING THE FRONT BRAKE MASTER
CYLINDER
1. Check:
• Brake master cylinder
Damage/scratches/wear Replace.
• Brake fluid delivery passages
(brake master cylinder body)
Obstruction Blow out with compressed air.
2. Check:
• Brake master cylinder kit
Damage/scratches/wear Replace.
3. Check:
• Brake master cylinder reservoir "1"
• Brake master cylinder reservoir diaphragm
holder "2"
Cracks/damage Replace.
• Brake master cylinder reservoir diaphragm
"3"
Damage/wear Replace.
2
4. Check:
• Brake hoses
Cracks/damage/wear Replace.
EAS22520
ASSEMBLING THE FRONT BRAKE MASTER
CYLINDER
EWA13520
WARNING
• Before installation, all internal brake com-
ponents should be cleaned and lubricated
with clean or new brake fluid.
• Never use solvents on internal brake com-
ponents.
1
EAS22530
3
INSTALLING THE FRONT BRAKE MASTER
CYLINDER
1. Install:
• Front brake master cylinder
• Front brake master cylinder holder
TIP
• Install the front brake master cylinder holder
with the "UP" mark "a" facing up.
• Align the end of the front brake master cylinder
4-30
FRONT BRAKE
Specified brake fluid
DOT 4
Front brake master cylinder holder
bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
3
1
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