Duplex Jam 1 Rap; Out Bin Full Rap - Xerox phaser 3635 Service Manual

08-610 Duplex Jam 1 RAP

08-610 The lead edge of the document failed to actuate the registration sensor after the duplex
jam 1 sensor within the correct time.
Procedure
WARNING
Switch off the electricity to the machine. Disconnect the power cord from the customer
supply while performing tasks that do not need electricity. Electricity can cause death or
injury. Moving parts can cause injury.
NOTE: The front cover assembly interlock switch must be closed to supply +24V to the motors
and clutches.
Refer to Wiring Diagram 2 and Wiring Diagram 9. Perform the following:
1. Open the rear cover assembly, PL 8.20 Item 11. Remove the duplex assembly, PL 10.23
Item 18, then remove all jammed paper.
2. Check the paper path for damage or obstructions.
3. Check that the registration sensor actuator, PL 8.25 Item 14 moves freely and is not dam-
aged. If necessary, install a new registration sensor actuator, PL 8.25 Item 14.
4. Enter dC330 code 08-500. Check the registration sensor (Q08-500). If necessary, install a
new HVPS, PL 1.10 Item 3.
NOTE: The registration sensor is mounted on the HVPS.
5. Enter dC330 code 04-300 to run the duplex motor (MOT04-300), PL 10.20 Item 1. Check
that the duplex drive gear, PL 10.20 Item 12 rotates.
6. Check the wiring between the duplex motor and CN7 on the Connection PWB. Install new
components as necessary, PL 10.20 Item 12, PL 3.10 Item 17.
7. Manually rotate the duplex drive belt, PL 10.23 Item 12. Check that the duplex drive rolls,
PL 10.23 Item 13, PL 10.23 Item 14 are clean and rotate freely. Install new components
as necessary, PL 10.23.
8. Install new components as necessary:
• Duplex assembly, PL 10.23 Item 18.
• Bypass feed assembly, PL 7.10 Item 29.
• Connection PWB, PL 3.10 Item 17.
Draft 4
Phaser 3635MFP

08-700 Out Bin Full RAP

08-700 The machine has detected that the exit tray is full.
Procedure
Switch off the electricity to the machine. Disconnect the power cord from the customer
supply while performing tasks that do not need electricity. Electricity can cause death or
injury. Moving parts can cause injury.
Refer to Wiring Diagram 3. Perform the following:
1. Remove all documents from the exit tray. Check that the out bin full sensor actuator, PL
10.30 Item 4 moves freely and is not damaged.
2. Enter dC330 code 08-720. Check the out bin full sensor (Q08-720), PL 10.30 Item 2.
3. Check the wiring between the out bin full sensor and CN2 on the Main PWB. If necessary,
install a new out bin full sensor, PL 10.30 Item 2.
4. Enter dC330 code 04-200. Check that the exit motor (MOT04-200), PL 10.20 Item 4, runs
and drives the exit roll, PL 10.25 Item 22.
5. Check the wiring between the exit motor and CN2 on the Connection PWB. Install new
components as necessary, PL 10.25 Item 22, PL 3.10 Item 17.
6. If necessary install a new exit cover assembly, PL 10.30 Item 12.
2-27
WARNING
Status Indicator RAPs
08-610, 08-700