Page 1 Introduction About This Manual ......................Warnings, Cautions And Notes ..................Safety Precautions ......................Health and Safety Incident reporting................Translation of Warnings ....................Draft 4 Introduction Phaser 3635MFP...
Page 2 Introduction Draft 4 Phaser 3635MFP...
Page 3: About This Manual
Warnings, Cautions And Notes This manual is part of a multinational service documentation system that is structured in the A translated version of all warnings is in Translation of Warnings. standard Xerox service manual format. WARNING Organization A warning is used whenever an operating or maintenance procedure, practice, condi- The service manual is the document used as the primary information source for repairing and tion or statement, if not strictly observed, could result in personal injury.
Page 4: Safety Precautions
Use only a grounded tip soldering iron to solder or desolder ESDs. Use only an ‘anti-static’ solder removal device. Some solder removal devices not classi- fied as ‘anti-static’ can generate electrical charges sufficient to damage ESDs. Introduction Draft 4 Safety Precautions Phaser 3635MFP...
Page 5: Health And Safety Incident Reporting
Define actions to correct confirmed incidents. ensure Xerox regulatory compliance. VI. Appendices IV. Definitions The Health and Safety Incident Report involving a Xerox Product (Form # EH&S-700) is avail- Incident: able in the following locations: • On electronic documentation (EDOC), located in the folder \safety.
Page 6 Electricity can cause death or supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Introduction Draft 4 Translation of Warnings Phaser 3635MFP...
Page 7 VORSICHT: Gerät ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr WARNING erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungs- Do not repair or install a new fuse F1 on the power supply unit 2. Repairing or installing Draft 4 Introduction Translation of Warnings Phaser 3635MFP...
Page 8 DANGER: Couper l'alimentation électrique de la machine, GP 14. Déconnecter le cordon d'alimentation de la prise pendant les activités de dépannage ne nécessitant pas d'ali- AVISO: Apague la máquina, GP 14. Desconecte el cable de alimentación de la toma de Introduction Draft 4 Translation of Warnings viii Phaser 3635MFP...
Page 9 La electricidad mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. Draft 4 Introduction Translation of Warnings Phaser 3635MFP...
Page 10 Las piezas móviles pueden causar lesiones. mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. Introduction Draft 4 Translation of Warnings Phaser 3635MFP...
Page 11 Las piezas móviles pueden causar lesiones. mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. Draft 4 Introduction Translation of Warnings Phaser 3635MFP...
Page 12 La electricidad mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. puede causar lesiones e incluso la muerte. Las piezas móviles pueden causar lesiones. Les pièces mobiles peuvent également présenter un danger. Introduction Draft 4 Translation of Warnings Phaser 3635MFP...
Page 13 Las piezas móviles pueden causar lesiones. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa 05-920 DADF Door Open RAP durante gli interventi che non richiedono elettricità. L'elettricità può causare infortuni o Draft 4 Introduction Translation of Warnings Phaser 3635MFP xiii...
Page 14 07-130 Jam 0 From Tray 1 RAP AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa WARNING durante gli interventi che non richiedono elettricità. L'elettricità può causare infortuni o Introduction Draft 4 Translation of Warnings Phaser 3635MFP...
Page 15 L'elettricità può causare infortuni o WARNING morte e azionare parti della macchina che possono causare lesioni personali. Switch off the electricity to the machine. Disconnect the power cord from the customer Draft 4 Introduction Translation of Warnings Phaser 3635MFP...
Page 16 Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungs- VORSICHT: Gerät ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr und Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. Introduction Draft 4 Translation of Warnings Phaser 3635MFP...
Page 17 Las piezas móviles pueden causar lesiones. mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. Draft 4 Introduction Translation of Warnings Phaser 3635MFP xvii...
Page 18 électrique. L'électricité peut entraîner des blessures graves voire mortelles. puede causar lesiones e incluso la muerte. Las piezas móviles pueden causar lesiones. Les pièces mobiles peuvent également présenter un danger. Introduction Draft 4 Translation of Warnings xviii Phaser 3635MFP...
Page 19 Las piezas móviles pueden causar lesiones. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa 09-400 Replace Drum RAP durante gli interventi che non richiedono elettricità. L'elettricità può causare infortuni o Draft 4 Introduction Translation of Warnings Phaser 3635MFP...
Page 20 AVISO: Apague la máquina, GP 14. Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica. La electricidad Do not touch the fuser while it is hot. Introduction Draft 4 Translation of Warnings Phaser 3635MFP...
Page 21 Las piezas móviles pueden causar lesiones. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa 12-300 Finisher Jam 5 RAP durante gli interventi che non richiedono elettricità. L'elettricità può causare infortuni o Draft 4 Introduction Translation of Warnings Phaser 3635MFP...
Page 22 AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa 12-710 Front Jogger Fault RAP durante gli interventi che non richiedono elettricità. L'elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. WARNING Introduction Draft 4 Translation of Warnings xxii Phaser 3635MFP...
Page 23 AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa Switch off the electricity to the machine. Disconnect the power cord from the customer durante gli interventi che non richiedono elettricità. L'elettricità può causare infortuni o Draft 4 Introduction Translation of Warnings Phaser 3635MFP xxiii...
Page 24 électrique. L'électricité peut entraîner des blessures graves voire mortelles. Chain 20 - Fax Les pièces mobiles peuvent également présenter un danger. 20-100 to 20-900 Fax Faults RAP AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa Introduction Draft 4 Translation of Warnings xxiv Phaser 3635MFP...
Page 25: Image Quality
OF4 Copying Error RAP mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. Les pièces mobiles peuvent également présenter un danger. Draft 4 Introduction Translation of Warnings Phaser 3635MFP...
Page 26 Las piezas móviles pueden causar lesiones. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa IQ6 Vertical White Lines RAP durante gli interventi che non richiedono elettricità. L'elettricità può causare infortuni o Introduction Draft 4 Translation of Warnings xxvi Phaser 3635MFP...
Page 27 Switch off the electricity to the machine. Disconnect the power cord from the customer IQ11 Stains on Back of Paper RAP supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. WARNING Draft 4 Introduction Translation of Warnings Phaser 3635MFP xxvii...
Page 28 Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungs- injury. Moving parts can cause injury. und Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. DANGER: Couper l'alimentation électrique de la machine, GP 14. Déconnecter le cordon Introduction Draft 4 Translation of Warnings xxviii Phaser 3635MFP...
Page 29 VORSICHT: Gerät ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungs- Switch off the electricity to the machine. Disconnect the power cord from the customer Draft 4 Introduction Translation of Warnings Phaser 3635MFP xxix...
Page 30 Take care during this procedure. Sharp edges may be present that can cause injury. mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. Introduction Draft 4 Translation of Warnings Phaser 3635MFP...
Page 31 AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que senti oggetti con bordi taglienti pericolosi. podrían producir lesiones. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch Draft 4 Introduction Translation of Warnings Phaser 3635MFP xxxi...
Page 32 VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. die scharfen Kanten entstehen. Les pièces mobiles peuvent également présenter un danger. Introduction Draft 4 Translation of Warnings xxxii Phaser 3635MFP...
Page 33 Switch off the electricity to the machine. Disconnect the power cord from the customer peut entraîner des blessures. supply while performing tasks that do not need electricity. Electricity can cause death or Draft 4 Introduction Translation of Warnings Phaser 3635MFP xxxiii...
Page 34 Les pièces mobiles peuvent également présenter un danger. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa podrían producir lesiones. Introduction Draft 4 Translation of Warnings xxxiv Phaser 3635MFP...
Page 35 La electricidad d'alimentation de la prise pendant les activités de dépannage ne nécessitant pas d'ali- puede causar lesiones e incluso la muerte. Las piezas móviles pueden causar lesiones. Draft 4 Introduction Translation of Warnings Phaser 3635MFP xxxv...
Page 36 AVVERTENZA: procedere con cautela durante questa procedura. Possono essere pre- VORSICHT: Gerät ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr senti oggetti con bordi taglienti pericolosi. Introduction Draft 4 Translation of Warnings xxxvi Phaser 3635MFP...
Page 37 Switch off the electricity to the machine. Disconnect the power cord from the customer DANGER: Exécuter cette procédure avec précaution. La présence de bords tranchants supply while performing tasks that do not need electricity. Electricity can cause death or peut entraîner des blessures. Draft 4 Introduction Translation of Warnings Phaser 3635MFP xxxvii...
Page 38 DANGER: Ne pas toucher au four pendant qu'il est encore chaud. VORSICHT: Gerät ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr Introduction Draft 4 Translation of Warnings xxxviii Phaser 3635MFP...
Page 39 Las piezas móviles pueden causar lesiones. REP 12.3 Transport Assembly Components WARNING Take care during this procedure. Sharp edges may be present that can cause injury. WARNING Draft 4 Introduction Translation of Warnings Phaser 3635MFP xxxix...
Page 40 électrique. L'électricité peut entraîner des blessures graves voire mortelles. die scharfen Kanten entstehen. Les pièces mobiles peuvent également présenter un danger. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que Introduction Draft 4 Translation of Warnings Phaser 3635MFP...
Page 41 Switch off the electricity to the machine. Disconnect the power cord from the customer AVISO: Apague la máquina, GP 14. Desconecte el cable de alimentación de la toma de supply while performing tasks that do not need electricity. Electricity can cause death or Draft 4 Introduction Translation of Warnings Phaser 3635MFP...
Page 42 8 Accessories ACC 2 Foreign Device Interface Installation WARNING Switch off the electricity to the machine. Disconnect the power cord from the customer Introduction Draft 4 Translation of Warnings xlii Phaser 3635MFP...
Page 43: Table Of Contents
SCP 2 First Call Actions ....................SCP 3 Normal Call Actions ..................... SCP 4 Fault Analysis ...................... SCP 5 Subsystem Maintenance ..................SCP 6 Final Actions ......................SCP 7 Machine Configurations and Options..............Draft 4 Service Call Procedures Phaser 3635MFP...
Page 44 Service Call Procedures Draft 4 Phaser 3635MFP...
Page 45: Scp 1 Initial Actions
If available, check the machine service log book for any previous actions that may be rel- evant to the call. If this is the first service call to this machine perform SCP 2 First Call Actions, otherwise go to SCP 3 Normal Call Actions. Draft 4 Service Call Procedures SCP 1, SCP 2 Phaser 3635MFP...
Page 46: Scp 3 Normal Call Actions
If the image quality is defective, go to the IQ1 Image Quality Entry RAP. For image quality specifications, refer to the following: • IQS 1 Solid Area Density. • IQS 2 Skew. • IQS 3 Registration. Service Call Procedures Draft 4 SCP 3, SCP 4 Phaser 3635MFP...
Page 47: Scp 5 Subsystem Maintenance
PL 9.10 Item 2 • GP 18 Scan Edge Print Fuser assembly 100k prints PL 10.10 Item 1 Starter print cartridge 5K prints PL 9.10 Item 1 Print cartridge 10K prints Draft 4 Service Call Procedures SCP 4, SCP 5 Phaser 3635MFP...
Page 48: Scp 6 Final Actions
• Provide customer training if required. Fuser Unit Fuser assem- The total sides of copies 100k impres- PL 10.10 Item 1 and prints after the last sions HFSI reset. Service Call Procedures Draft 4 SCP 5, SCP 6 Phaser 3635MFP...
Page 49: Scp 7 Machine Configurations And Options
SCP 7 Machine Configurations and Options Machine Configurations and Options The Phaser 3635MFP is available in 2 configurations. Refer to Table 1 for the basic configura- tions and customer options. This service manual covers all configurations. Within this manual ignore any references to options that are not installed.
Page 50 Service Call Procedures Draft 4 SCP 7 Phaser 3635MFP...
Page 51: Status Indicator Raps
08-100 Jam 1 RAP......................2-25 08-200 Jam in Tray RAP ....................2-25 08-500 Jam 2 RAP......................2-26 08-600 Duplex Jam 0 RAP....................2-26 08-610 Duplex Jam 1 RAP....................2-27 08-700 Out Bin Full RAP ....................2-27 Draft 4 Status Indicator RAPs Phaser 3635MFP...
Page 52 Status Indicator RAPs Draft 4 Phaser 3635MFP...
Page 53: 01-100 Door Open Rap
If necessary, install a new HVPS, PL 1.10 Item 3. NOTE: The front door interlock switch is mounted on the HVPS. NOTE: The fuser door interlock switch is mounted on the HVPS. Draft 4 Status Indicator RAPs 01-100, 01-110 Phaser 3635MFP...
Page 54: Stapler Door Open Rap
Main PWB except CN26 and CN31. 10. Switch on the power to the machine. If the machine switches on, perform step 11. If the machine fails to switch on, go to step 12. Status Indicator RAPs Draft 4 01-700, 01A Phaser 3635MFP...
Page 55 14. If the fault is still present: Install new components as necessary: • SMPS assembly, PL 1.12 Item 8. • Connection PWB, PL 3.10 Item 17. • HVPS, PL 1.10 Item 3. Perform OF7 Main PWB Check RAP. Draft 4 Status Indicator RAPs Phaser 3635MFP...
Page 56 Status Indicator RAPs Draft 4 Phaser 3635MFP...
Page 57: Usb Faults Rap
Check the wiring between the USB host PWB, PL 3.10 Item 11 and CN7 on the Main PWB. Install new components as necessary: • USB harness, PL 3.10 Item 13 • USB host PWB, PL 3.10 Item 11 Perform OF7 Main PWB Check RAP. Draft 4 Status Indicator RAPs 02-100, 200 Phaser 3635MFP...
Page 58 Status Indicator RAPs Draft 4 02-100, 200 Phaser 3635MFP...
Page 59: Msok Faults Rap
The option has been successfully installed. Perform the following: Check that the MSOK is connected to the main PWB. Remove the FEK. Contact Field Engineering for further assistance. Draft 4 Status Indicator RAPs 03-200, 210, 220, 230, 240, 250, 03-300, 310, 320, Phaser 3635MFP...
Page 60: Tray 1 Paper Information Mismatch Rap
Go to GP 4 System Administration Tools. Check that the relevant tray paper type, colour Go to GP 4 System Administration Tools. Check that the relevant tray paper type, colour and size settings are correct. and size settings are correct. Status Indicator RAPs Draft 4 03-410, 411, 412, 03-420, 421, 422 2-10 Phaser 3635MFP...
Page 61: Bypass Tray Paper Information Mismatch Rap
Check that the foreign device interface PWB is securely connected to CN13 the Main PWB. If necessary: Install a new foreign device interface PWB, PL 3.10 Item 7. Perform OF7 Main PWB Check RAP. Draft 4 Status Indicator RAPs 03-450, 03-510, 520, 558, 559 Phaser 3635MFP 2-11...
Page 62: Memory Failure Rap
Install a new memory DIMM, PL 3.10 Item 10. Install a new hard disk drive, PL 3.10 Item 16. Perform OF7 Main PWB Check RAP. Perform OF7 Main PWB Check RAP. Status Indicator RAPs Draft 4 03-600, 03-800 2-12 Phaser 3635MFP...
Page 63: Main Pwb To Gui Communications Fault Rap
Tray 2 connector, PL 8.15 Item 9. Install a new UI PWB, PL 2.10 Item 4. • Tray 2 PWB, PL 8.17 Item 25. Perform OF7 Main PWB Check RAP. Perform OF7 Main PWB Check RAP. Draft 4 Status Indicator RAPs 03-900, 03-940 Phaser 3635MFP 2-13...
Page 64: Main Pwb Watchdog Detects Software Lockup Rap
Electricity can cause death or injury. Moving parts can cause injury. Perform the following: Switch off the machine, then switch on the machine. Reload the software, GP 6. Perform OF7 Main PWB Check RAP. Status Indicator RAPs Draft 4 03-970 2-14 Phaser 3635MFP...
Page 65: Dadf Jam 1 Rap
DADF scan motor, PL 5.40 Item 2. • DADF registration solenoid, PL 5.40 Item 3. • DADF drive assembly, PL 5.40 Item 1. • Document transport assembly, PL 5.35 Item 14. Draft 4 Status Indicator RAPs 05-100, 05-500 Phaser 3635MFP 2-15...
Page 66: Dadf Jam 6 Rap
Between the scan sensor and CN1 on the DADF PWB. If necessary, install new components: • DADF PWB, PL 5.15 Item 16. • Document transport assembly, PL 5.35 Item 14. Status Indicator RAPs Draft 4 05-600, 05-700 2-16 Phaser 3635MFP...
Page 67: Dadf Jam 0 Rap
PL 5.40 Item 3. 12. If necessary, install new components: • DADF PWB, PL 5.15 Item 16. • DADF drive assembly, PL 5.40 Item 1. • Document transport assembly, PL 5.35 Item 14. Draft 4 Status Indicator RAPs 05-900, 05-920 Phaser 3635MFP 2-17...
Page 68 Status Indicator RAPs Draft 4 05-900, 05-920 2-18 Phaser 3635MFP...
Page 69: Lsu Error Rap
Check the wiring between the LSU interlock switch and CN21 on the Main PWB. If neces- sary, install a new LSU interlock switch, PL 6.10 Item 2. If necessary: • Install a new LSU, PL 6.10 Item 1. • Perform OF7 Main PWB Check RAP. Draft 4 Status Indicator RAPs 06-100, 06-200 Phaser 3635MFP 2-19...
Page 70 Status Indicator RAPs Draft 4 06-100, 06-200 2-20 Phaser 3635MFP...
Page 71: Paper Empty At Tray 1 Rap
13. Check the wiring between the registration clutch and CN35 on the Main PWB. 14. If necessary: • Install a new front duplex guide assembly, PL 10.22 Item 15. • Perform OF7 Main PWB Check RAP. Draft 4 Status Indicator RAPs 07-110, 07-130 Phaser 3635MFP 2-21...
Page 72: Paper Empty At Tray 2 Rap
16. If necessary: Install new components: • Front duplex guide assembly, PL 10.22 Item 15. • Tray 2 feed motor, PL 8.15 Item 23. • Tray 2 PWB, PL 8.17 Item 25. Status Indicator RAPs Draft 4 07-210, 07-230 2-22 Phaser 3635MFP...
Page 73 If necessary, install new components: • Tray 2 feed motor, PL 8.15 Item 23. • Tray 2 PWB, PL 8.17 Item 25. • Tray 2 assembly, PL 8.15 Item 28. Draft 4 Status Indicator RAPs 07-230, 07-231 Phaser 3635MFP 2-23...
Page 74: Paper Empty At Bypass Tray Rap
11. Check the wiring between the bypass feed solenoid, PL 7.10 Item 4 and CN37 on the Main PWB. 12. If necessary: Install a new bypass feed assembly, PL 7.10 Item 29. Perform OF7 Main PWB Check RAP. Status Indicator RAPs Draft 4 07-500, 07-530 2-24 Phaser 3635MFP...
Page 75: Jam 1 Rap
Check the wiring between the main BLDC motor and CN38 on the Main PWB. 10. If necessary: Install a new print cartridge, PL 9.10 Item 1. Perform OF7 Main PWB Check RAP. Draft 4 Status Indicator RAPs 08-100, 08-200 Phaser 3635MFP 2-25...
Page 76: Jam 2 Rap
Duplex assembly, PL 10.23 Item 18. Install new components as necessary: • Connection PWB, PL 3.10 Item 17. • Duplex guide, PL 10.22. • Connection PWB, PL 3.10 Item 17. Status Indicator RAPs Draft 4 08-500, 08-600 2-26 Phaser 3635MFP...
Page 77: Duplex Jam 1 Rap
PL 10.23. Install new components as necessary: • Duplex assembly, PL 10.23 Item 18. • Bypass feed assembly, PL 7.10 Item 29. • Connection PWB, PL 3.10 Item 17. Draft 4 Status Indicator RAPs 08-610, 08-700 Phaser 3635MFP 2-27...
Page 78 Status Indicator RAPs Draft 4 08-610, 08-700 2-28 Phaser 3635MFP...
Page 79: Toner Low Rap
Item 1, is in stock. NOTE: The toner low message is based on a pixel count, not a signal from a sensor. It cannot be reset by shaking the toner cartridge. Draft 4 Status Indicator RAPs 09-100, 09-350 Phaser 3635MFP 2-29...
Page 80: Replace Drum Rap
09-550 The print cartridge is not installed or is not detected by the CRUM PWB. Procedure WARNING 09-820 A non Xerox print cartridge is installed. Switch off the electricity to the machine. Disconnect the power cord from the customer 09-830 A mismatch detected between the CRUM and MSOK.
Page 81: Open Fuser Error/Low Heat Error Rap
If necessary, install a new fuser connector, PL 10.12 Item 15. If necessary: Install new components: • Fuser assembly, PL 10.10 Item 1. • SMPS, PL 1.12 Item 3. Perform OF7 Main PWB Check RAP. Draft 4 Status Indicator RAPs 10-100, 200, 10-300 Phaser 3635MFP 2-31...
Page 82: Fuser Warning Rap
Do not touch the fuser while it is hot. No immediate action is necessary. Ensure that a replacement fuser assembly, PL 10.10 Install a new fuser assembly, PL 10.10 Item 1. Item 1 is in stock. Status Indicator RAPs Draft 4 10-500, 10-510 2-32 Phaser 3635MFP...
Page 83: Ccd Lock Rap
Install new components: • Scanner motor drive assembly, PL 14.10 Item 6. • CCD module, PL 14.10 Item 8. • Scanner assembly, PL 14.10 Item 26. Perform OF7 Main PWB Check RAP. Draft 4 Status Indicator RAPs 14-100 Phaser 3635MFP 2-33...
Page 84 Status Indicator RAPs Draft 4 14-100 2-34 Phaser 3635MFP...
Page 85: To 15-500 Scan To E-Mail Faults Rap
15-170 Memory Full The user has not touched a key within in the designated time frame. Resend the email. The machine does not have enough memory to prepare the next job. Draft 4 Status Indicator RAPs 15-100 to 15-500 Phaser 3635MFP 2-35...
Page 86 15-830 Pop3 Authentication Required The POP3 server requires authentication to be enabled. Enable authentication. Refer to the System Administration Guide. Final Actions Perform the OF7 Main PWB Check RAP. Status Indicator RAPs Draft 4 15-100 to 15-500 2-36 Phaser 3635MFP...
Page 87: To 610 Network Controller Faults Rap
The network cable is not connected. Check the network cable. 17-400 User Cancelled The user cancelled the network scan job. 17-500 Document Jam Occurred A document jam occurred during the scan operation. Draft 4 Status Indicator RAPs 17-100 to 610 Phaser 3635MFP 2-37...
Page 88: To 810 Server Error Rap
TCP / IP Settings. Disable dynamic addressing. Switch off, then switch on the machine. Re-enable dynamic addressing. If the fault persists, again disable dynamic addressing. Assign a new static IP address. Status Indicator RAPs Draft 4 17-700 to 810, 17-900 2-38 Phaser 3635MFP...
Page 89: To 20-900 Fax Faults Rap
20-500 Memory Full The fax data memory is full. Delete any unnecessary documents awaiting transmission, or wait until more memory becomes available, or split the current Fax in to smaller units. Draft 4 Status Indicator RAPs 20-100 to 20-900 Phaser 3635MFP 2-39...
Page 90: A Fax Faults Without A Code Rap
If sent faxes are blank or light, make sure that the scanner lock is completely unlocked. If necessary install a new fax PWB, PL 3.10 Item 3. Perform OF7 Main PWB Check RAP. Status Indicator RAPs Draft 4 2-40 Phaser 3635MFP...
Page 91: Of1 Audible Noise Rap
Check the position of the scan motor and associated gears, PL 14.10. • Enter dC330 code 05-200 to run the scan motor, PL 14.10 Item 10, in the DADF. • Ensure the CCD module, PL 14.10 Item 8, moves freely. Draft 4 Status Indicator RAPs Phaser 3635MFP 2-41...
Page 92: Of2 Ui Touch Screen Error Rap
Between CN11 on the UI PWB and CN10 on Main PWB. If necessary: Install new components: • Touch screen, PL 2.10 Item 25. • UI assembly, PL 2.10 Item 27. Perform OF7 Main PWB Check RAP. Status Indicator RAPs Draft 4 OF1, OF2 2-42 Phaser 3635MFP...
Page 93: Of3 Air Systems Rap
Check the wiring between the fuser fan and CN2 on the Connection PWB. Install new components as necessary: • Fuser fan, PL 10.20 Item 2. • Connection PWB, PL 3.10 Item 17. Draft 4 Status Indicator RAPs OF3, OF4 Phaser 3635MFP 2-43...
Page 94: Of5 Stapler Fault Rap
Memory DIMM, PL 3.10 Item 10. • Stapler, PL 11.10 Item 3. • Hard disk drive, PL 3.10 Item 16. • Connection PWB, PL 3.10 Item 17. Perform OF7 Main PWB Check RAP. Status Indicator RAPs Draft 4 OF5, OF6 2-44 Phaser 3635MFP...
Page 95: Of7 Main Pwb Check Rap
Card readers, printers and PC’s are known to cause problems for Xerox equipment if they share a power supply. If the customer’s power supply is faulty, inform the customer.
Page 96 Status Indicator RAPs Draft 4 2-46 Phaser 3635MFP...
Page 97 3-17 IQ18 DADF Lead Edge Offset RAP ................3-18 IQ19 Poor Registration RAP ................... 3-18 Image Quality Specifications IQS 1 Solid Area Density ....................3-19 IQS 2 Skew ........................3-20 IQS 3 Registration......................3-20 Draft 4 Image Quality Phaser 3635MFP...
Page 98 Image Quality Draft 4 Phaser 3635MFP...
Page 99: Iq1 Image Quality Entry Rap
IQ18 DADF Lead Edge Offset RAP Offsetting A previous image that was not removed from the fuser roll 1, 5 • IQ19 Poor Registration RAP. during the cleaning cycle. The image is repeated at regular intervals. Draft 4 Image Quality Phaser 3635MFP...
Page 100 (LSU). S600 pattern (8.5 x 11 duplex), Fig- Light density uniformity, deletions, lines, ure 1. bands, streaks, smears, solid area reproduc- ibility, motion quality (LSU). Grey dusting pattern (duplex), Figure Skips, smears, print damage. Image Quality Draft 4 Phaser 3635MFP...
Page 101 Number Description Purpose Blank copy 0% area coverage. Background defects, black spots, black lines, scratches, beads. Figure 2 Test pattern 3, 11 and 19 Figure 1 Test pattern 1, 2, 9, 10, 17 and 18 Draft 4 Image Quality Phaser 3635MFP...
Page 102 Figure 4 Test pattern 5 and 13 Figure 3 Test pattern 4 and 12 Image Quality Draft 4 Phaser 3635MFP...
Page 103 Figure 5 Test pattern 6 and 14 Figure 6 Test pattern 7 and 15 Draft 4 Image Quality Phaser 3635MFP...
Page 104: Iq2 Blank Copies Rap
Main PWB. Install new components as necessary: • HVPS, PL 1.10 Item 3. • Connection PWB, PL 3.10 Item 17. • Print cartridge, PL 9.10 Item 1. Perform OF7 Main PWB Check RAP. Image Quality Draft 4 IQ1, IQ2 Phaser 3635MFP...
Page 105: Iq3 Black Copies Or Prints Rap
CCD module cable, PL 14.10 Item 23. If necessary, clean the spring contacts. • Scanner assembly, PL 14.10. • If necessary, install a new HVPS, PL 1.10 Item 3. Perform OF7 Main PWB Check RAP. Draft 4 Image Quality IQ3, IQ4 Phaser 3635MFP...
Page 106: Iq5 Vertical Black Lines Or Bands Rap
Refer to Wiring Diagram 5. Check that the harness between the LSU and CN24 Main PWB is correctly and securely connected. Install new components as necessary: • Print cartridge, PL 9.10 Item 1. • LSU, PL 6.10 Item 1. Image Quality Draft 4 IQ5, IQ6 3-10 Phaser 3635MFP...
Page 107: Iq7 Light Image Rap
Remove the LSU, PL 6.10 Item 1. Clean the LSU window using a clean, lint-free cloth. If necessary, install a new LSU, PL 6.10 Item 1. Refer to Wiring Diagram 2. Perform the following: Draft 4 Image Quality Phaser 3635MFP 3-11...
Page 108: Iq8 Dark Image Rap
Check the spring contacts between the HVPS, PL 1.10 Item 3, and the print car- tridge PL 9.10 Item 1. The spring contacts supply the voltages to the print cartridge. If necessary, clean the spring contacts. • Install a new HVPS, PL 1.10 Item 3. Image Quality Draft 4 IQ8, IQ9 3-12 Phaser 3635MFP...
Page 109: Iq10 Ghost Images Rap
PL 10.15 Item 2 64mm (2.5 inches) Pressure roll 2 Fuser assembly PL 10.15 Item 3 If the distance between the image and the defect matches the print cartridge, perform the following: Draft 4 Image Quality IQ10 Phaser 3635MFP 3-13...
Page 110: Iq11 Stains On Back Of Paper Rap
Check the wiring between CON2 on the SMPS and the fuser assembly. • If necessary, install a new SMPS, PL 1.12 Item 3. If necessary, go to the 10-100, 200 Open Fuser Error/Low Heat Error RAP. Image Quality Draft 4 IQ11, IQ12 3-14 Phaser 3635MFP...
Page 111: Iq13 Partial Blank Image (Not Periodic) Rap
PL 10.15 Item 1 51mm (2 inches) Pressure roll 1 Fuser assembly PL 10.15 Item 2 64mm (2.5 inches) Pressure roll 2 Fuser assembly PL 10.15 Item 3 Install new components as necessary. Draft 4 Image Quality IQ13, IQ14 Phaser 3635MFP 3-15...
Page 112: Iq15 Different Image Density (Left And Right) Rap
Heat roll Fuser assembly PL 10.15 Item 1 51mm (2 inches) Pressure roll 1 Fuser assembly PL 10.15 Item 2 64mm (2.5 inches) Pressure roll 2 Fuser assembly PL 10.15 Item 3 Image Quality Draft 4 IQ15, IQ16 3-16 Phaser 3635MFP...
Page 113: Iq17 Periodic Printing Defects Check Rap
If the defect appears to be fuser related, ensure that the paper tray settings match the paper or media size in the trays. Also, ensure the media is within specification. Refer to GP 9 Paper and Media Specifications. Draft 4 Image Quality IQ16, IQ17 Phaser 3635MFP 3-17...
Page 114: Iq18 Dadf Lead Edge Offset Rap
• ADJ 8.1 Lead Edge Registration Adjustment. If the fault is still present, install a new transport assembly, REP 5.4. • ADJ 8.2 Side Edge Registration Adjustment. Image Quality Draft 4 IQ18, IQ19 3-18 Phaser 3635MFP...
Page 115: Iqs 1 Solid Area Density
1.0 areas on the copy of the test pattern, must be as dark or darker than the 0.8 ref- erence on the solid area density scale. Refer to Figure 1. Figure 1 Solid area density Corrective Action Go to the IQ1 Image Quality Entry RAP. Draft 4 Image Quality IQS 1 Phaser 3635MFP 3-19...
Page 116: Iqs 2 Skew
Max: +/-2.5mm (7/64 inch) per 250mm (10 inches) (+/-1%) Lead edge 4mm (5/32 inches) +/- 3mm (1/8 inches) Top edge 4mm (5/32 inches) +/- 3mm (1/8 inches) Corrective Action Go to the IQ19 Poor Registration RAP. Image Quality Draft 4 IQS 2, IQS 3 3-20 Phaser 3635MFP...
Page 117 REP 10.3 Front Duplex Guide Assembly ................ 4-32 REP 10.4 Exit Roll and Exit Idler Assemblies ..............4-33 REP 10.5 Fuser Terminal....................4-34 REP 10.6 Heat Lamp ...................... 4-34 REPs 14 - Scanner Draft 4 Repairs and Adjustments Phaser 3635MFP...
Page 118 Repairs and Adjustments Draft 4 Phaser 3635MFP...
Page 119: Rep 1.1 Smps
Disconnect the inline connector in the harness from the SMPS fan. Remove the SMPS cover, PL 1.12 Item 2. Disconnect the following connectors from the SMPS: • CON1 • CON2 • CON3 Draft 4 Repairs and Adjustments REP 1.1 Phaser 3635MFP...
Page 120: Rep 1.2 Hvps
Insert the HVPS assembly into the machine, then connect the connectors. Attach the HVPS assembly to the machine by installing the screws in number order from 1 to 8 as indicated on the shield. Repairs and Adjustments Draft 4 REP 1.2 Phaser 3635MFP...
Page 121: Rep 2.1 User Interface Assembly
Take care to identify the connections to the UI PWB. The 3 pin connections are interchange- able. • CN2, 3 wires: 1 black, 1 white, 1 red. • CN11, 4 wires: 1 black, 3 gray. Remove the UI panel assembly, Figure 2. Draft 4 Repairs and Adjustments REP 2.1 Phaser 3635MFP...
Page 122: Rep 2.2 Ui Pwb And Touch Screen
Remove the UI PWB, PL 2.10 Item 24, from the user interface assembly, Figure 1. Disconnect CN3 Remove 4 screws marked A, and CN4 from the then the UI PWB. UI PWB. Ribbon cables Figure 1 UI PWB removal Repairs and Adjustments Draft 4 REP 2.2 Phaser 3635MFP...
Page 123 If necessary, remove the touch screen, PL 2.10 Item 25, and the touch screen housing, PL 2.10 Item 26,from the user interface assembly. Replacement Replacement is the reverse of the removal procedure. Draft 4 Repairs and Adjustments REP 2.2 Phaser 3635MFP...
Page 124 Repairs and Adjustments Draft 4 REP 2.2 Phaser 3635MFP...
Page 125: Rep 3.1 Main Pwb
Remove the SIM card holder, PL 3.10 Item 8. If installed, remove the foreign device interface PWB, PL 3.10 Item 7. Remove 5 screws, then the main PWB, PL 3.10 Item 6. Draft 4 Repairs and Adjustments REP 3.1 Phaser 3635MFP...
Page 126: Rep 3.2 Usb Pwb And Harness
Remove the scanner assembly, REP 14.1. Remove the USB harness, PL 3.10 Item 13. Remove the USB host PWB, PL 3.10 Item 11. Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments Draft 4 REP 3.2 4-10 Phaser 3635MFP...
Page 127: Rep 4.1 Main Bldc Motor
Install 5 screws numbered 1 to 5 to install the main drive assembly, refer to Figure 1. Reinstall the main PWB assembly. Replacement is the reverse of the removal procedure. Draft 4 Repairs and Adjustments REP 4.1 Phaser 3635MFP 4-11...
Page 128 Repairs and Adjustments Draft 4 REP 4.1 4-12 Phaser 3635MFP...
Page 129: Rep 5.1 Dadf Door Open Sensor
Replacement is the reverse of the removal procedure. Release the harness clamp to allow the DADF lift solenoid to be removed. Remove 1 screw. Disconnect CN6 from the DADF PWB. Figure 1 Lift solenoid removal Draft 4 Repairs and Adjustments REP 5.1, REP 5.2 Phaser 3635MFP 4-13...
Page 130: Rep 5.3 Dadf Registration And Scan Sensors
Remove the DADF registration sensor or scan sensor as necessary, Figure 1. DADF scan sensor DADF registration sensor Figure 1 Sensor location Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments Draft 4 REP 5.2, REP 5.3 4-14 Phaser 3635MFP...
Page 131: Rep 5.4 Dadf Transport Assembly And Dadf Feed Assembly
Remove the DADF transport and feed assemblies, Figure 1. Remove 1 screw beneath the DADF. Figure 1 Transport and feed assemblies removal If required, separate the DADF feed assembly from the DADF transport assembly, Figure Draft 4 Repairs and Adjustments REP 5.4 Phaser 3635MFP 4-15...
Page 132 Replacement is the reverse of the removal procedure. Make sure the document detect sensor harness is routed correctly before reinstalling the feed assembly, refer to Figure 2 and Figure 3. Repairs and Adjustments Draft 4 REP 5.4 4-16 Phaser 3635MFP...
Page 133: Rep 5.5 Dadf Drive Assembly
Replacement WARNING Ensure all ground leads are connected. Replacement is the reverse of the removal procedure. Disconnect the door open sensor. Disconnect the scan motor. Figure 1 Drive assembly removal Draft 4 Repairs and Adjustments REP 5.5 Phaser 3635MFP 4-17...
Page 134: Rep 5.6 Dadf Paper Length Sensor
Rotate the locking collars into the vertical position Figure 1 Pickup assembly removal Replacement Ensure that the pickup assembly is correctly installed into the DADF door assembly, Fig- ure 2. Repairs and Adjustments Draft 4 REP 5.6, REP 5.7 4-18 Phaser 3635MFP...
Page 135 Lever attached to document gate Pickup assembly When installing the pickup assembly ensure that the peg is correctly located under the lever Figure 2 Correct installation Replacement is the reverse of the removal procedure. Draft 4 Repairs and Adjustments REP 5.7 Phaser 3635MFP 4-19...
Page 136 Repairs and Adjustments Draft 4 REP 5.7 4-20 Phaser 3635MFP...
Page 137: Rep 6.1 Lsu
Remove 4 screws, then remove the LSU, PL 6.10 Item 1. Remove the LSU interlock switch, PL 6.10 Item 2. Replacement Replacement Replacement is the reverse of the removal procedure. Replacement is the reverse of the removal procedure. Draft 4 Repairs and Adjustments REP 6.1, REP 6.2 Phaser 3635MFP 4-21...
Page 138 Repairs and Adjustments Draft 4 REP 6.1, REP 6.2 4-22 Phaser 3635MFP...
Page 139: Rep 7.1 Bypass Feed Assembly
Replacement is the reverse of the removal procedure. Remove 4 screws, then remove the bypass feed assembly. Figure 1 Bypass feed removal Replacement Replacement is the reverse of the removal procedure. Draft 4 Repairs and Adjustments REP 7.1, REP 7.2 Phaser 3635MFP 4-23...
Page 140: Rep 7.3 Bypass Pickup Roll
Locking collar Left idler Pickup roll Figure 1 Pickup roll removal Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments Draft 4 REP 7.3, REP 7.4 4-24 Phaser 3635MFP...
Page 141: Rep 7.5 Bypass Paper Empty Sensor
Remove the outbin assembly, REP 28.2. Remove the front mid cover, REP 28.3. Remove the bypass paper empty sensor, Figure 1. Remove the bypass paper empty sensor Remove the sensor bracket Figure 1 Sensor removal Draft 4 Repairs and Adjustments REP 7.5 Phaser 3635MFP 4-25...
Page 142 Repairs and Adjustments Draft 4 REP 7.5 4-26 Phaser 3635MFP...
Page 143: Rep 8.1 Registration Roll Clutch
Remove the main motor, REP 4.1. Remove the feed bracket, PL 8.25 Item 20. Remove the registration roll clutch, PL 8.25 Item 21. Replacement Replacement is the reverse of the removal procedure. Draft 4 Repairs and Adjustments REP 8.1 Phaser 3635MFP 4-27...
Page 144 Repairs and Adjustments Draft 4 REP 8.1 4-28 Phaser 3635MFP...
Page 145: Rep 9.1 Crum Pwb
Remove the LSU, REP 6.1. Disconnect CN17 from the Main PWB. Remove 1 screw, then the CRUM PWB, PL 9.10 Item 7. Replacement Replacement is the reverse of the removal procedure. Draft 4 Repairs and Adjustments REP 9.1 Phaser 3635MFP 4-29...
Page 146 Repairs and Adjustments Draft 4 REP 9.1 4-30 Phaser 3635MFP...
Page 147: Rep 10.1 Duplex Motor
Remove 4 gears from the exit drive assembly to gain access to the motor mounting screws, refer to PL 10.20. Remove 2 screws to remove the exit motor from the exit motor bracket. Replacement Replacement is the reverse of the removal procedure. Draft 4 Repairs and Adjustments REP 10.1, REP 10.2 Phaser 3635MFP 4-31...
Page 148: Rep 10.3 Front Duplex Guide Assembly
Remove the tray 1 pick-up roll, PL 10.22 Item 14 by releasing the tab from the notch in the shaft. Prepare to remove the front duplex guide assembly, Figure 1. Remove the KL-clip. Figure 1 Preparation Remove the front duplex guide assembly, Figure 2. Repairs and Adjustments Draft 4 REP 10.3 4-32 Phaser 3635MFP...
Page 149: Rep 10.4 Exit Roll And Exit Idler Assemblies
Figure 2 Front duplex guide assembly removal If necessary remove the tray 1 paper empty sensor, PL 10.22 Item 1 from the front duplex guide. Replacement Replacement is the reverse of the removal procedure. Draft 4 Repairs and Adjustments REP 10.3, REP 10.4 Phaser 3635MFP 4-33...
Page 150: Rep 10.5 Fuser Terminal
Disconnect the red and black harness from the fuser terminal. Replacement Replacement is the reverse of the removal procedure. Remove the fixing screw. Disconnect the harness at the right end. Figure 1 Right harness disconnection Repairs and Adjustments Draft 4 REP 10.5, REP 10.6 4-34 Phaser 3635MFP...
Page 151 Carefully remove the heat lamp from the fuser assembly by withdrawing it through the Replacement right end of the fuser, Figure 3. Replacement is the reverse of the removal procedure. Draft 4 Repairs and Adjustments REP 10.6 Phaser 3635MFP 4-35...
Page 152 Repairs and Adjustments Draft 4 REP 10.6 4-36 Phaser 3635MFP...
Page 153 Figure 1 Scanner assembly removal Replacement Replacement is the reverse of the removal procedure. When reconnecting the ribbon cable to the main board (CN8) the blue flash should face down. Draft 4 Repairs and Adjustments REP 14.1 Phaser 3635MFP 4-37...
Page 154 Release 3 clips at each side, then remove the scanner cover. Figure 1 Scanner cover removal If necessary, remove the CCD home sensor or the platen cover sensor, Figure 2. Repairs and Adjustments Draft 4 REP 14.2 4-38 Phaser 3635MFP...
Page 155 When reconnecting the ribbon cable to the CCD module the blue flash should face the CCD module. When reinstalling the CCD module, make sure the spring on the CCD module belt is posi- tioned correctly, Figure 4. Draft 4 Repairs and Adjustments REP 14.2 Phaser 3635MFP 4-39...
Page 156 Repairs and Adjustments Draft 4 REP 14.2 4-40 Phaser 3635MFP...
Page 157 Remove 2 screws. and 4 clips at the front, then remove the right cover. Figure 1 Left and right covers removal Replacement Replacement is the reverse of the removal procedure. Draft 4 Repairs and Adjustments REP 28.1 Phaser 3635MFP 4-41...
Page 158 Disconnect the following harnesses from the Main PWB: 10. Remove the outbin assembly, Figure 2. • • CN14 • CN15 • CN26 Prepare to remove the outbin assembly, Figure 1. Repairs and Adjustments Draft 4 REP 28.2 4-42 Phaser 3635MFP...
Page 159 Replacement is the reverse of the removal procedure. machine. Exit roll and idlers Figure 2 Outbin assembly removal Replacement Replacement is the reverse of the removal procedure. Draft 4 Repairs and Adjustments REP 28.2, REP 28.3 Phaser 3635MFP 4-43...
Page 160 Repairs and Adjustments Draft 4 REP 28.2, REP 28.3 4-44 Phaser 3635MFP...
Page 161 To correctly set up the machine. Procedure All adjustments to the machines settings are made via dC131 NVM Read/Write and GP 4 Sys- tem Administration Tools. Go to the relevant procedure. Draft 4 Repairs and Adjustments ADJ 1.1 Phaser 3635MFP 4-45...
Page 162 Repairs and Adjustments Draft 4 ADJ 1.1 4-46 Phaser 3635MFP...
Page 163 3mm (0.1 inch). Assemble the input tray assembly. Use the DADF to make 10 copies of a document. Check the registration, refer to IQS 3 Registration. If necessary, re-adjust the registration. Draft 4 Repairs and Adjustments ADJ 5.1 Phaser 3635MFP 4-47...
Page 164 Repairs and Adjustments Draft 4 ADJ 5.1 4-48 Phaser 3635MFP...
Page 165 Refer to Table 1. Select the relevant NVM setting. Table 1 NVM location Mode Tray Location Simplex 07-100 Simplex 07-200 Simplex Bypass 07-500 Duplex Side 1 07-140 Duplex Side 1 07-240 Draft 4 Repairs and Adjustments ADJ 8.1 Phaser 3635MFP 4-49...
Page 166 NOTE: Simplex copies exit face down. Duplex copies exit side 1 face down (side 2 face Select OK. up). Prepare to check the adjustment. Select Close. Select Diagnostic Routines. Select Other Routines. Perform again the Check. Repairs and Adjustments Draft 4 ADJ 8.1, ADJ 8.2 4-50 Phaser 3635MFP...
Page 167 Select Copier Routines. Select 131 NVM Read Write. Refer to Table 1. Select the relevant NVM setting. Table 1 NVM location Mode Tray Location Simplex 07-110 Simplex 07-210 Simplex Bypass 07-510 Draft 4 Repairs and Adjustments ADJ 8.2 Phaser 3635MFP 4-51...
Page 168 Repairs and Adjustments Draft 4 ADJ 8.2 4-52 Phaser 3635MFP...
Page 169 PL 10.20 Duplex Drive Assembly..................5-28 PL 10.22 Front Duplex Guide Assembly ................. 5-29 PL 10.23 Duplex Assembly (1 of 3)................. 5-30 PL 10.25 Exit Feed Assembly ..................5-31 PL 10.30 Exit Cover Assembly..................5-32 Draft 4 Parts List Phaser 3635MFP...
Page 170 Parts List Draft 4 Phaser 3635MFP...
Page 171: Pl 1.10 Hvps
Tray 1 paper empty sensor harness (Not Spared) – HVPS harness (Not Spared) 105N02141 HVPS (REP 1.2) – HVPS insulation sheet (Not Spared) – HVPS shield (Not Spared) – HVPS assembly (Not Spared) Draft 4 Parts List PL 1.10 Phaser 3635MFP...
Page 172: Pl 1.12 Smps
SMPS (220V) (REP 1.1) – SMPS harness (Not Spared) – SMPS insulation sheet (Not Spared) – Main power socket (Not Spared) – SMPS shield (Not Spared) – SMPS assembly (Not Spared) 127N07559 Main fan Parts List Draft 4 PL 1.12 Phaser 3635MFP...
Page 173: Pl 2.10 User Interface
Numeric key pad label (Symbol) 015N00618 Name label 140N63294 UI PWB (REP 2.2) 123N00250 Touch screen (REP 2.2) – Touchscreen housing (P/O PL 2.10 Item 27) 123N00251 UI assembly (Complete) (REP 2.1) Draft 4 Parts List PL 2.10 Phaser 3635MFP...
Page 174: Pl 3.10 Main Pwb And Main Drive Assembly
Ground strip (Not Spared) 117N01789 USB harness (REP 3.2) – MSOK (Not Spared) – Hard drive cover (Not Spared) 007N01596 Hard disk drive 140N63303 Connection PWB NOTE: Part number not available at time of launch. Parts List Draft 4 PL 3.10 Phaser 3635MFP...
Page 175: Pl 4.10 Main Drive Assembly
Motor bracket (P/O PL 4.10 Item 7) – Gear (92/61) (P/O PL 4.10 Item 7) – Gear (113/33) (P/O PL 4.10 Item 7) – Gear (55/18) (P/O PL 4.10 Item 7) 007N01591 Main drive assembly (REP 4.1) Draft 4 Parts List PL 4.10 Phaser 3635MFP...
Page 176: Pl 5.10 Dadf (1 Of 7)
Transport assembly (REF: PL 5.35 Item 14) 003N01031 Left counterbalance 003N01018 Right counterbalance – Rear cover (P/O PL 5.10 Item 1) – Front cover (P/O PL 5.10 Item 1) 002N02720 Connector cover 152N11751 DADF harness Parts List Draft 4 PL 5.10 Phaser 3635MFP...
Page 177: Pl 5.15 Dadf (2 Of 7)
Nip release lever spring (P/O PL 5.10 Item 1) – CVT pad (P/O PL 5.10 Item 1) – Lifting exit lever (P/O PL 5.10 Item 140N63301 DADF PWB – DADF PWB harness (P/O PL 5.10 Item 1) Draft 4 Parts List PL 5.15 Phaser 3635MFP...
Page 178: Pl 5.20 Dadf (3 Of 7)
DADF paper length sensor spring (P/O PL 5.20 Item 13) 130N01274 DADF paper length sensor (Q05- 120) (REP 5.6) – Sensor assembly cover (P/O PL 5.20 Item 13) 002N02741 Input tray assembly (Complete) Parts List Draft 4 PL 5.20 5-10 Phaser 3635MFP...
Page 179: Pl 5.25 Dadf (4 Of 7)
– DADF door (P/O PL 5.10 Item 1) – Guide fingers (P/O PL 5.10 Item 1) – Pickup spring (P/O PL 5.10 Item 1) – Pickup damper (P/O PL 5.10 Item Draft 4 Parts List PL 5.25 Phaser 3635MFP 5-11...
Page 180: Pl 5.30 Dadf (5 Of 7)
(P/O PL 5.30 Item 1) 130N01274 Document detect sensor (Q05-100) – Document detect sensor actuator (P/O PL 5.30 Item 1) – Document detect sensor actuator spring (P/O PL 5.30 Item 1) Parts List Draft 4 PL 5.30 5-12 Phaser 3635MFP...
Page 181: Pl 5.35 Dadf (6 Of 7)
Registration sensor actuator spring (P/O PL 5.35 Item 14) – Scan roll (P/O PL 5.35 Item 14) – Upper cover (P/O PL 5.35 Item 14) 022N02360 Transport assembly (Complete) (REP 5.4) Draft 4 Parts List PL 5.35 Phaser 3635MFP 5-13...
Page 182: Pl 5.40 Dadf (7 Of 7)
5.40 Item 1) – DADF door open sensor (Q05-160) (P/O PL 5.40 Item 1) (REP 5.1) – Motor harness (P/O PL 5.40 Item 1) – Drive bracket (P/O PL 5.40 Item 1) Parts List Draft 4 PL 5.40 5-14 Phaser 3635MFP...
Page 183: Pl 6.10 Lsu
PL 6.10 LSU Item Part Description 122N00259 LSU (REP 6.1) 152N11753 LSU interlock switch (REP 6.2) Draft 4 Parts List PL 6.10 Phaser 3635MFP 5-15...
Page 184: Pl 7.10 Bypass Feed Assembly (1 Of 2)
– Bypass pickup roll assembly (P/O PL 7.10 Item 29) (NOTE) (REP 7.3) 050N00520 Bypass feed assembly (Complete) (REP 7.1) NOTE: HFSI. To reset the HSFI count go to GP 16. Parts List Draft 4 PL 7.10 5-16 Phaser 3635MFP...
Page 185: Pl 7.12 Bypass Feed Assembly (2 Of 2)
Feed idler shaft holder (P/O PL 7.10 Item 29) – Feed idler cover (P/O PL 7.10 Item – Feed roll idler (P/O PL 7.10 Item – Bypass feed assembly (REF: PL 7.10 Item 29) Draft 4 Parts List PL 7.12 Phaser 3635MFP 5-17...
Page 186: Pl 7.15 Front Cover Assembly
– Front catch spring (P/O PL 7.15 Item 15) – Rear catch spring (P/O PL 7.15 Item 15) – Bypass tray (P/O PL 7.15 Item 15) 002N02718 Front cover assembly (Complete) Parts List Draft 4 PL 7.15 5-18 Phaser 3635MFP...
Page 187: Pl 8.10 Paper Tray
Lift plate spring (P/O PL 8.10 Item – Lift plate (P/O PL 8.10 Item 1) – Pad (P/O PL 8.10 Item 1) – Label (P/O PL 8.10 Item 1) – Front cover (P/O PL 8.10 Item 1) Draft 4 Parts List PL 8.10 Phaser 3635MFP 5-19...
Page 188: Pl 8.15 Tray 2 Assembly (1 Of 2)
8.15 Item 27) – Idler gear 4 (P/O PL 8.15 Item 27) – Idler gear 5 (P/O PL 8.15 Item 27) 127N07563 Tray 2 drive assembly 050N00519 Tray 2 assembly (Complete) Parts List Draft 4 PL 8.15 5-20 Phaser 3635MFP...
Page 189: Pl 8.17 Tray 2 Assembly (2 Of 2)
Pick up gear core (P/O PL 8.15 Item 28) 152N11752 Tray 2 harness 007N01593 Clutch assembly 022N02345 Pickup roll assembly (NOTE) NOTE: HFSI. To reset the HSFI count go to GP 16. Draft 4 Parts List PL 8.17 Phaser 3635MFP 5-21...
Page 190: Pl 8.20 Rear Cover Assembly
Fuser output guide (P/O PL 8.20 Item 11) – Rear stacker (P/O PL 8.20 Item 11) – Duplex gate (P/O PL 8.20 Item 11) – Idler (P/O PL 8.20 Item 11) 002N02716 Rear cover assembly (Complete) Parts List Draft 4 PL 8.20 5-22 Phaser 3635MFP...
Page 191: Pl 8.25 Registration Rolls
– Feed bracket (Not Spared) 005N01031 Registration roll clutch (REP 8.1) – Tray 2 connector (Not Spared) – Thermistor 2 (Not Spared) (NOTE) NOTE: Shown for reference only. For future use. Draft 4 Parts List PL 8.25 Phaser 3635MFP 5-23...
Page 192: Pl 9.10 Print Cartridge
DEV, OPC) (Not Spared) – Print cartridge power strip (MHV) (Not Spared) – Terminal cover (Not Spared) (REP 9.1) 140N63302 CRUM PWB NOTE: HFSI. To reset the HSFI count go to GP 16. Parts List Draft 4 PL 9.10 5-24 Phaser 3635MFP...
Page 193: Pl 10.10 Fuser Assembly (1 Of 3)
Fuser assembly (220V) (REF: PL 10.12, PL 10.15) (NOTE) – 126N00291 Fuser assembly (110V) (REF: PL 10.12, PL 10.15) (NOTE) NOTE: HFSI. To reset the HSFI count go to GP 16. Draft 4 Parts List PL 10.10 Phaser 3635MFP 5-25...
Page 194: Pl 10.12 Fuser Assembly (2 Of 3)
– Ground strip (P/O PL 10.10 Item 1) – Fuser connector (P/O PL 10.10 Item 1) 130N01489 Thermistor – Idler (P/O PL 10.10 Item 1) 130N01490 Thermostat 126N00292 Fuser door (Complete) Parts List Draft 4 PL 10.12 5-26 Phaser 3635MFP...
Page 195: Pl 10.15 Fuser Assembly (3 Of 3)
122N00260 Heat lamp (110V) (REP 10.6) – 122N00261 Heat lamp (220V) (REP 10.6) – Fuser gear (P/O PL 10.10 Item 1) – Fuser nip release handle (P/O PL 10.10 Item 1) Draft 4 Parts List PL 10.15 Phaser 3635MFP 5-27...
Page 196: Pl 10.20 Duplex Drive Assembly
– Exit motor intermediate gear (P/O PL 10.20 Item 11) 007N01594 Exit drive assembly (REP 10.2) – Duplex drive gear (P/O PL 10.20 Item 13) 007N01592 Duplex drive assembly (REP 10.1) Parts List Draft 4 PL 10.20 5-28 Phaser 3635MFP...
Page 197: Pl 10.22 Front Duplex Guide Assembly
Bearing (P/O PL 10.22 Item 15) 022N02343 Tray 1 pickup roll (NOTE) 032N00490 Front duplex guide assembly (Complete) (REP 10.3) NOTE: HFSI. To reset the HSFI count go to GP 16. Draft 4 Parts List PL 10.22 Phaser 3635MFP 5-29...
Page 198: Pl 10.23 Duplex Assembly (1 Of 3)
Front duplex roll (P/O PL 10.23 Item 18) – Static eliminator (P/O PL 10.23 Item – Noise insulation (P/O PL 10.23 Item – Noise insulation cover (P/O PL 10.23 Item 18) 101N01420 Duplex assembly (Complete) Parts List Draft 4 PL 10.23 5-30 Phaser 3635MFP...
Page 199: Pl 10.25 Exit Feed Assembly
Exit roll gear (Not Spared) – Main housing (Not Spared) – Housing spring (Not Spared) 130N01531 Idler assembly (REP 10.4) 022N02344 Exit roll (REP 10.4) NOTE: Shown for reference only. For future use. Draft 4 Parts List PL 10.25 Phaser 3635MFP 5-31...
Page 200: Pl 10.30 Exit Cover Assembly
– Transport roll gear (P/O PL 10.30 Item 12) – Ground strip (P/O PL 10.30 Item 125N00094 Static eliminator – Damper (P/O PL 10.30 Item 12) 002N02714 Exit cover assembly (Complete) Parts List Draft 4 PL 10.30 5-32 Phaser 3635MFP...
Page 201 PL 11.10 Stapler Assembly Item Part Description – Stapler housing bracket (Not Spared) – Stapler door interlock switch (Not Spared) 029N00395 Stapler – Stapler assembly (Complete) (Not Spared) – Stapler harness (Not Spared) Draft 4 Parts List PL 11.10 Phaser 3635MFP 5-33...
Page 202 Scanner lock (P/O PL 14.10 Item 117N01788 CCD module cable – Left trim (P/O PL 14.10 Item 26) – Right trim (P/O PL 14.10 Item 26) 109N00688 Scanner assembly (Complete) (REP 14.1) Parts List Draft 4 PL 14.10 5-34 Phaser 3635MFP...
Page 203 (Not Spared) – Stapler door (Not Spared) – Main PWB bracket (REF: PL 3.10 Item 9) – DIMM cover (Not Spared) (REP 28.1) – Left cover assembly (Not Spared) (REP 28.1) Draft 4 Parts List PL 28.10 Phaser 3635MFP 5-35...
Page 204 Parts List Draft 4 PL 28.10 5-36 Phaser 3635MFP...
Page 205 NVM Read/Write....................6-33 dC132 NVM Initialization ....................6-36 dC305 UI Test ......................... 6-38 dC330 Component Control ..................... 6-38 dC606 Internal Print Test Patterns .................. 6-42 Change Tags Change Tags........................6-43 Machine Tags........................6-43 Draft 4 General Procedures and Information Phaser 3635MFP...
Page 206 General Procedures and Information Draft 4 Phaser 3635MFP...
Page 207: Gp 1 Diagnostics Entry
• dC606 Print Test Patterns • Shading Test (GP 15) • Scan Edge (GP 18) How to Exit From Diagnostics Touch the Exit button to exit from the dC procedures. Draft 4 General Procedures and Information GP 1 Phaser 3635MFP...
Page 208 Machine Variable NVM SA/KO Dust Off System Counters Dust Off dC305 UI Test User Interface Button Test Audio Tone Test LED Indicator Test Touch Area Test Display Pixel Test Video Memory Test General Procedures and Information Draft 4 GP 1 Phaser 3635MFP...
Page 209 Component Control Other Routines dC001 Reset Auditron Master PIN dC606 Print Test Patterns 1-19 Shading Test (GP 15) Shade and Print Report Print Last Shade Report Scan Edge (GP 18) Draft 4 General Procedures and Information GP 1 Phaser 3635MFP...
Page 210: Gp 2 Fault Codes And History Files
GP 3. Touch the ‘Error Messages’ tab on the UI, then select, as appropriate: • All Faults. • Active Messages - status codes and a status message. • Event Log. General Procedures and Information Draft 4 GP 2 Phaser 3635MFP...
Page 211: Gp 3 Machine Status
Pending Jobs Fax Options Machine Details Customer Support Supplies Number Machine Serial Number System Software Version Customer Asset Tag Number Xerox Asset Tag Number Machine Hardware Options Machine Software Versions Usage Counters Error Messages All Faults Fault Description Draft 4...
Page 212 Function 1st Level 2nd Level 3rd Level 4th Level 5th Level Active Messages Event Log Order By Time / Order By Code Service Information Supply / Measure / Count - General Procedures and Information Draft 4 GP 3 Phaser 3635MFP...
Page 213: Gp 4 System Administration Tools
/ Norwegian / Czech / Catalan Xerox Customer Support Customer Support Telephone Number / Supplies Telephone Number / Customer Asset TAG Number / Xerox Asset TAG Number System Administration Reports Machine Configuration / SMTP Log / LDAP Log / Connectivity Log / Network Authentication...
Page 214 Mbps Full-Duplex / 100 Mbps Half-Duplex / 100 Mbps Full- Duplex Software Upgrade On / Off Accounting Accounting Enablement Authentication Mode Auditron / Xerox Standard On / Off Accounting / Network Account- Internal Auditron Setup Auditron Initialization User Accounts 1-400 General Accounts...
Page 215 Copy Only / Copy And Fax Security Settings Authentication Job Operation Rights All Users / System Administra- tor Only Image Overwrite Security Immediate Overwrite Enable / Disable On Demand Overwrite Standard / Full Draft 4 General Procedures and Information GP 4 Phaser 3635MFP 6-11...
Page 216: Gp 5 Reports
Fax Options This report shows the most recent 50 fax transmissions. • Billing/Meters • Auditron Fax Receive • Xerox Standard Accounting This report shows the most recent 50 fax receptions. • All Accounting Reports Fax Broadcast • Email Confirmation •...
Page 217: Gp 6 Firmware Upgrade
All Accounting Reports Select Add. The firmware file will be added to the print list. The machine will print the Auditron list and Xerox Standard Accounting list. Select Done. The print list will be displayed. Select the firmware file to be downloaded to the machine. Select Add.
Page 218: Gp 7 Machine Specifications
Less than 54dB (Copy/Printing scanning mode) Optical Resolution (H X V) 600 x 600 dpi Power Rating 110VAC-127VAC: 7A (max) Halftone 256 Levels 220VAC-240VAC: 4.5A (max) Effective Scan width 208 mm (8.2 inches) General Procedures and Information Draft 4 GP 7 6-14 Phaser 3635MFP...
Page 219 187/184/181 deg. C 150/148/146 deg. C 144/142/140 deg. C 138/136/135 deg. C The environment acronyms are as follows: • LL - Low temperature/low humidity. • NN - Normal temperature/normal humidity. Draft 4 General Procedures and Information GP 7 Phaser 3635MFP 6-15...
Page 220: Gp 8 Dadf Document Feeding Specifications
105 x 241 4.12 x 9.5 X (see COM-10 (see NOTE 2) NOTE 1) Envelope DL Print 110 x 220 4.33 x 8.66 X (see NOTE 2) General Procedures and Information Draft 4 GP 8, GP 9 6-16 Phaser 3635MFP...
Page 221 A4 or Letter (see NOTE) 138 - 146 gsm (37 - 39lb) +/- 5mm +/- 4 degrees NOTE: Must be standard Xerox transparencies. Envelope Specification Refer to Table 4 for the envelope sizes that can be used in the machine.
Page 222: Gp 10 General Disassembly Precautions
Do not overtighten. If a new thread is cut, the plastic component will lose the ability to hold the screw. This also applies to metal components. General Procedures and Information Draft 4 GP 10, GP 11 6-18 Phaser 3635MFP...
Page 223: Gp 12 User Interface Tests Description
Use this test to verify that the SRAM used by the video controller on the user interface is work- ing correctly. After starting this test, each video SRAM location will be validated. Reset User Interface This procedure will reset the user interface. Draft 4 General Procedures and Information GP 12 Phaser 3635MFP 6-19...
Page 224: Gp 13 Installation Space Requirements
Machine with the DADF lowered = 1103mm • Machine with the DADF raised = 1333mm Machine Weight • Basic machine = 28.9Kg (63.5lb) • Tray 2 = 7Kg (15.4lb) • Stand = 14.8Kg (32.6lb) General Procedures and Information Draft 4 GP 13 6-20 Phaser 3635MFP...
Page 225 1485mm 1485mm 178mm (18.7inches) (19.1 inches) (58.4 inches) (58.4 inches) (7 inches) NOTE: The machine depth dimension does not include the stand stabilizing feet. Front Figure 1 Installation plan Draft 4 General Procedures and Information GP 13 Phaser 3635MFP 6-21...
Page 226: Gp 14 Glossary Of Terms, Acronyms And Abbreviations
Customer Call Assistance Where possible unit designations as appear in ISO 1000 (International Organization for Stan- Charged Coupled Device dardization) and Xerox Standard MN2-905 have been used. All measurements appear in ISO CCITT Comite Consultatif International Telegraphique et Telephonique units followed by any conversion in brackets e.g.; 22.5 mm (0.885 inches) Change Control Request Copy Darker.
Page 227 Digital Transmit Command Feature Enablement Key DTMF Dual Tone Multiple Frequency Feature Enhancement Request Density Units Foreign Interface Device Dust Off Routine to return machine to pre-install state Facsimile Information Field Draft 4 General Procedures and Information GP 14 Phaser 3635MFP 6-23...
Page 228 Hybrid User Interface JBIG Joint Bi-Level Image Experts Group file interchange format HVPS High Voltage Power Supply jitter A line of missing or corrupted information in the fast scan direction. General Procedures and Information Draft 4 GP 14 6-24 Phaser 3635MFP...
Page 229 Next Generation Infrastructure (new files and mail servers) Modular Jack Network Interface Card. Converts the data to a form suitable for trans- millimetre mission and reception. Uses ARP and RARP. Microsoft Management Console Newton metre Draft 4 General Procedures and Information GP 14 Phaser 3635MFP 6-25...
Page 230 PPD Minidrivers PPD minidrivers are available in Windows operating systems (from Win- dows 95 onwards). With these, a Xerox - supplied PPD file is used in Original Equipment Manufacturer conjunction with an operating system supplied driver ton create a Post- On Going Maintenance Script driver tailored for a specific device.
Page 231 System Terminal Device. Multi-functional device as defined by Energy Software Compatibility Database Star (includes DC / NC and DC / NC / Fax) Second Cassette Feeder Standard Test Pattern Software Configuration Management Switch Draft 4 General Procedures and Information GP 14 Phaser 3635MFP 6-27...
Page 232 Test Point Xerographic Replacement Unit Technical Programme Manager Xerox Standard Accounting Transmissive LCD Liquid Crystal Display lit from the back Xerox Unique Login enables use of the xerox corporate directory Toner Reproduction Curve Train Technical Service Hours Transmit Subscriber Identification...
Page 233: Gp 15 Shading Test
Touch the OK button to reset the count value to zero. For details of high frequency service items, refer to SCP 5 Subsystem Maintenance. Figure 1 Shading profile Draft 4 General Procedures and Information GP 15, GP 16 Phaser 3635MFP 6-29...
Page 234: Gp 17 Restriction Of Hazardous Substances (Rohs)
Polybrominated Biphenyls (PBB’s) Identification of a RoHS Compliant Machine Xerox will maintain a central list of RoHS compliant machines. This general procedure is for information only. All Phaser 3635MFP machines are RoHS com- pliant. General Procedures and Information Draft 4...
Page 235: Dc001 Reset Auditron Master Pin
If the protocol report shows a fault and go to the 20-100 to 20-900 Fax Faults RAP. if the proto- col report does not show a fault, go to the 20A Fax Faults Without a Code RAP. Draft 4 General Procedures and Information dC001, dC109 Phaser 3635MFP 6-31...
Page 236: Abbreviations
Return to control for partial page Term Description Receive not ready ANSam Modulated answer tone Receive ready Called terminal identification Retrain negative Confirmation to receive Retrain positive Call indicator Selective polling General Procedures and Information Draft 4 dC109 6-32 Phaser 3635MFP...
Page 237: Dc131 Nvm Read/Write
When the values of an editable NVM have been changed, switch off the machine, then switch on the machine, to check and evaluate the changes made to the NVM. Draft 4 General Procedures and Information dC109, dC131 Phaser 3635MFP 6-33...
Page 238 408 to 607 Tray 2 Simplex 2 side registration in simplex. (12 steps / value (HVPS setting is value). 0.5mm seg.) Value in PWM standard volt- age: --500V (PWM 522). General Procedures and Information Draft 4 dC131 6-34 Phaser 3635MFP...
Page 239 Modem_V34_26400bps (21) Modem_V34_28800bps (22) 20-400 DTMF High-Freq DTMF high frequency 0 to 15dBm Modem_V34_31200bps (23) Level level. Modem_V34_33600bps (24) 20-410 DTMF Low-Freq DTMF low frequency 0 to 15dBm Level level. Draft 4 General Procedures and Information dC131 Phaser 3635MFP 6-35...
Page 240: Dc132 Nvm Initialization
NVM Mach Var Zero NVM Mach Var Registration NVM Mach Var Paper Path NVM Mach Var DADF NVM Mach Var Platen NVM Auditron NVM Crash Recovery NVM Completed Job Log General Procedures and Information Draft 4 dC131, dC132 6-36 Phaser 3635MFP...
Page 241 Switch off the machine, then switch on the machine. Table 2 Fax NVM Fax SA/KO All Fax Configuration Settings Fax file type Category Kill All Directories Dial Directories Group Directories Junk Directories Logo Directories Draft 4 General Procedures and Information dC132 Phaser 3635MFP 6-37...
Page 242: Dc305 Ui Test
Table 10 Output Codes 06 • Table 11 Output Codes 08 • Table 12 Output Codes 09 • Table 13 Output Codes 10 • Table 14 Output Codes 20 General Procedures and Information Draft 4 dC305, dC330 6-38 Phaser 3635MFP...
Page 243 2. 07-510 Bypass Paper Bypass paper present sensor (Q07- High = Tray empty Empty Sensor 510), detects if there is paper Low = Paper present present in the bypass tray. Draft 4 General Procedures and Information dC330 Phaser 3635MFP 6-39...
Page 244 09-500 SMPS Fan Run Energizes the SMPS fan. On/Off. Table 9 Output codes 05 Code Displayed Name Description General 05-200 DADF Scan Motor Energizes the DADF scan motor On/Off. Forward (MOT05-200) forward. General Procedures and Information Draft 4 dC330 6-40 Phaser 3635MFP...
Page 245 Emits V.34 14400 bps on line 1. On/Off. 20-055 V.34 16800 bps Line1 Emits V.34 16800 bps on line 1. On/Off. 20-056 V.34 19200 bps Line1 Emits V.34 19200 bps on line 1. On/Off. Draft 4 General Procedures and Information dC330 Phaser 3635MFP 6-41...
Page 246: Dc606 Internal Print Test Patterns
Enter Other Routines. Enter 606 Print Test Patterns. Select Image Quality Test Patterns 1 - 19. Select the Features, 1 or 2 sided and the paper tray. Touch the Start Test. General Procedures and Information Draft 4 dC606 6-42 Phaser 3635MFP...
Page 247: Change Tags
Repair: Install this tag as a repair, at the failure of a component. Optional: Install as a customer option or a field engineering decision. Situational: Install as the situation demands. Manufacturing: Cannot be installed in the field. Refurbishing only. Draft 4 General Procedures and Information Change Tags, Machine Tags Phaser 3635MFP 6-43...
Page 248 General Procedures and Information Draft 4 Change Tags, Machine Tags 6-44 Phaser 3635MFP...
Page 249 7 Wiring Data Wiring Diagrams Wiring Diagrams......................PWB Connector location PWB Connectors......................7-15 Draft 4 Wiring Data Phaser 3635MFP...
Page 250 Wiring Data Draft 4 Phaser 3635MFP...
Page 251: Wiring Diagrams
Connectors shown in part have reference to other wiring diagrams as necessary. • Where necessary, components have references to show additional connections to them. • Relevant parts list references are shown. Draft 4 Wiring Data Wiring Diagrams Phaser 3635MFP...
Page 252 Wiring Diagram 1 Figure 1 Wiring Diagram 1 Wiring Data Draft 4 Wiring Diagrams Phaser 3635MFP...
Page 253 Wiring Diagram 2 Figure 2 Wiring Diagram 2 Draft 4 Wiring Data Wiring Diagrams Phaser 3635MFP...
Page 254 Wiring Diagram 3 Figure 3 Wiring Diagram 3 Wiring Data Draft 4 Wiring Diagrams Phaser 3635MFP...
Page 255 Wiring Diagram 4 Figure 4 Wiring Diagram 4 Draft 4 Wiring Data Wiring Diagrams Phaser 3635MFP...
Page 256 Wiring Diagram 5 Figure 5 Wiring Diagram 5 Wiring Data Draft 4 Wiring Diagrams Phaser 3635MFP...
Page 257 Wiring Diagram 6 Figure 6 Wiring Diagram 6 Draft 4 Wiring Data Wiring Diagrams Phaser 3635MFP...
Page 258 Wiring Diagram 7 Figure 7 Wiring Diagram 7 Wiring Data Draft 4 Wiring Diagrams 7-10 Phaser 3635MFP...
Page 259 Wiring Diagram 8 Figure 8 Wiring Diagram 8 Draft 4 Wiring Data Wiring Diagrams Phaser 3635MFP 7-11...
Page 260 Wiring Diagram 9 Figure 9 Wiring Diagram 9 Wiring Data Draft 4 Wiring Diagrams 7-12 Phaser 3635MFP...
Page 261 Wiring Diagram 10 Figure 10 Wiring Diagram 10 Draft 4 Wiring Data Wiring Diagrams Phaser 3635MFP 7-13...
Page 262 Wiring Diagram 11 Figure 11 Wiring Diagram 11 Wiring Data Draft 4 Wiring Diagrams 7-14 Phaser 3635MFP...
Page 263 NOTE: Part list references are given with each figure. SMPS, Figure 1. HVPS, Figure 2. Main PWB, Figure 3. Connection PWB, Figure 4. UI PWB, Figure 5. DADF PWB, Figure 6. Tray 2 PWB, Figure 7. Figure 1 SMPS Draft 4 Wiring Data PWB Connectors Phaser 3635MFP 7-15...
Page 264 HVPS Main PWB Location: PL 1.10 Item 3 Location: PL 3.10 Item 6 Figure 2 HVPS Figure 3 Main PWB Wiring Data Draft 4 PWB Connectors 7-16 Phaser 3635MFP...
Page 265 Connection PWB UI PWB Location: PL 3.10 Item 17 Location: PL 2.10 Item 24 Figure 4 Connection PWB Figure 5 UI PWB Draft 4 Wiring Data PWB Connectors Phaser 3635MFP 7-17...
Page 266 DADF PWB Tray 2 PWB Location: PL 5.15 Item 16 Location: PL 8.17 Item 25 Figure 6 DADF PWB Figure 7 Tray 2 PWB Wiring Data Draft 4 PWB Connectors 7-18 Phaser 3635MFP...
Page 267 8 Accessories ACC 1 Foreign Device Interface Installation ..............Draft 4 Accessories Phaser 3635MFP...
Page 268 Accessories Draft 4 Phaser 3635MFP...
Page 269 ACC 1 Foreign Device Interface Installation Refer to the Phaser 3635MFP foreign device installation kit for the installation procedure. Draft 4 Accessories ACC 1 Phaser 3635MFP...
Page 270 Accessories Draft 4 ACC 1 Phaser 3635MFP...

Xerox Phaser 3635MFP Service Manual

1 Service Call Procedures

3 Image Quality Raps

4 Repairs and Adjustments

5 Parts List

6 General Procedures and Information

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