M8540, M9540, WSM
(3) Master Cylinder
(4) Brake Pedal
Master Cylinder
1. Drain the brake oil from the master cylinder assembly (4).
2. Remove the push rod (1) and boot (5) from the master cylinder.
3. Remove the internal circlip (2), and pull out the piston (6) and
return spring (9).
(When reassembling)
• Install the outlet valve, noting its direction.
• Install the piston, taking care not to damage the cylinder cup lip.
(1) Push Rod
(2) Internal Circlip
(3) Primary Cylinder Cup
(4) Master Cylinder Assembly
(5) Boot
Equalizer
1. Drain the brake oil from the equalizer.
2. Secure the equalizer in a vise, remove the both plug (1) to pull
out the piston (5).
(When reassembling)
• Install the piston and plug, noting the O-ring.
Tightening torque
Plug
(1) Plug
(2) Spring
(3) Washer
Brake Pedal (ROPS Model)
1. Remove the panel cover refer to "[1] CLUTCH PEDAL" at "2.
CLUTCH" section
2. Remove the springs (2) and master cylinder rod pin (3).
3. Remove the pedal shaft (1) mounting screw.
4. Draw out the pedal shaft (1) and brake pedal.
(When reassembling)
• Apply grease to the pedal shaft.
IMPORTANT
• After reassembling the brake pedal, be sure to adjust the
brake pedal free travel.
(1) Pedal Shaft
(2) Spring
5-S16
BRAKES
(6) Piston
(7) Secondary Cylinder Cup
(8) Spacer (Shim)
(9) Return Spring
W1013276
98.1 to 118 N·m
10.0 to 12.0 kgf·m
72.3 to 86.8 lbf·ft
(4) O-ring
(5) Piston
(6) O-ring
W1013503
(3) Rod Pin
W1013878
KiSC issued 09, 2008 A