Servicing Right-Side Components; Primary Clutch Assembly; Oil Pump - Arctic Cat DVX 400 2008 Service Manual

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Servicing Right-Side
Components
NOTE: Whenever a part is worn excessively,
cracked, damaged in any way, or out of tolerance,
replacement is necessary.

PRIMARY CLUTCH ASSEMBLY

(Inspecting/Measuring)
NOTE: Prior to inspecting and measuring compo-
nents, it is recommended that all components be
removed from the primary driven gear assembly
and be cleaned.
NOTE: Keep all clutch components in order and
set aside for assembly after the primary driven
gear is installed on the driveshaft.
KEY
1. Push Rod
2. Spacer
3. Primary Driven Gear
4. Washer
5. Sleeve Hub
6. Lock Washer
7. Nut
8. Release Pin
9. Bearing
10. Washer Seat
Inspecting/Measuring Clutch
Driven Plate Warpage
1. Inspect each driven plate for warpage and burn
marks.
2. In turn place each driven plate on the surface plate;
then using a feeler gauge, measure warpage in sev-
eral locations.
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11. Washer 21. Bearing
12. Drive Plate #2 22. Washer
13. Driven Plate 23. Seal
14. Drive Plate #1 24. Retainer
15. Drive Plate #3 25. Camshaft
Stopper
16. Pressure Disc
26. Release
17. Spring
Arm
18. Bolt
27. Bolt
19. Bearing
20. Camshaft
0741-474
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3. Maximum driven plate warpage must not exceed
specifications.
Measuring Clutch Drive Plate
(Fiber) Thickness
1. Using a calipers, in turn measure the thickness of
each drive plate in several locations.
2. Drive plate thickness must be within minimum
specifications.
3. If the fiber plate tabs are damaged, the plate must
be replaced.
4. Inspect the clutch sleeve hub for grooves or
notches. If grooves or notches are present, replace
the hub.
OIL PUMP (Inspecting/Servicing)
1. Remove the outer rotor (1), inner rotor (2), and the
pin (4); then inspect the outer and inner rotors for
nicks, scratches, or other damage. Replace any
damaged parts.
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CC245D
CC243D
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