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Operator’s Manual DVX 300 300 Utility SH ARE O UR PASSIO N. Do not remove this Operator’s Manual from this ATV according to the guidelines and agreement with the U.S. Consumer Product Safety Commission. Read this manual carefully. It contains important safety information.
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Your ATV can be hazardous to operate. A collision or rollover can occur FAILURE TO FOLLOW THE WARN- quickly, even during routine maneuvers INGS CONTAINED IN THIS MAN- such as turning and driving on hills or UAL CAN RESULT IN SERIOUS over obstacles, if you fail to take INJURY OR DEATH.
FOREWORD Protect Your Sport Congratulations and thank you from • Know all local, state/provincial riding Arctic Cat Inc. for purchasing an ARC- laws, • Respect your ATV, ® TIC CAT All-Terrain Vehicle (ATV). • Respect the environment, and It is designed to provide superior ride, •...
MAINTENANCE CHANGE OF ADDRESS, OWNERSHIP, OR WARRANTY PREFACE ........... 46 TRANSFER ........81 PARTS AND ACCESSORIES .... 46 ARCTIC CAT ATV EMISSION ATV SPECIFICATIONS ...... 47 CONTROL WARRANTY GENERAL INFORMATION ... 48-58 STATEMENT ........83 ATV Identification Numbers....48 EPA EMISSION CONTROL Ignition Switch Key ......
Never • Always have the ATV checked by an attempt to operate over large obsta- authorized Arctic Cat ATV dealer if it cles, such as large rocks or fallen has been involved in an accident.
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AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. MORE INFORMATION • No one under the age of 16 should ABOUT ATV SAFETY, call the ATV operate this ATV. Some operators at the age of 16 may not be able to Safety Institute at 1-800-887-2887 operate an ATV safely.
ATV SAFETY ALERT The Consumer Product Safety Com- • A child under 16 years old should mission has concluded that ALL-TER- never operate an ATV without adult supervision. Children need to be RAIN VEHICLES (ATV’s) observed carefully because not all present a risk of DEATH or SEVERE children have the strength, size, INJURY in certain circumstances.
Rider Training Course Arctic Cat sponsors a free Rider Train- ing Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any pre- vious ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after com- pleting the training course (U.S.
2258-432 2258-133 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détail- lant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-344. Indicates a potential hazard that could ! WARNING result in a serious injury or death.
Location of Parts and Controls (DVX) 1. Battery 2. Headlight 3. Hand Brake Lever 4. Fuel Valve 5. Choke Lever 6. Seat Lock Lever 7. Auxiliary Brake Pedal KM186A 8. Shift Lever 9. Brake Lever Lock 10. Emergency Stop Switch 11.
They should then regularly practice the skills learned in the course and the operating techniques described in this Operator’s Manual. For more information about the training course, contact an authorized Arctic Cat ATV dealer or call 1-800-887-2887 (U.S.) or 1-613-739-1535 (Canada).
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Warnings ! WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces. WHAT CAN HAPPEN The ATV’s tires are designed for off-road use only, not for use on pavement. Paved surfaces may seri- ously affect handling and control of the ATV and may cause the ATV to go out of control.
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Warnings ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
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Warnings ! WARNING POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from a footrest, your foot or leg may come into contact with the wheels, which could injure you or cause an accident.
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Warnings ! WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN ATV could go out of control, causing a collision or rollover. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator’s Man- ual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed.
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Warnings ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over- turn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual. Always check the terrain carefully before you start up any hill.
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Warnings ! WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in this Operator’s Manual.
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Warnings ! WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
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Never modify the ATV through improper installation or improper use of accesso- ries. All parts and accessories added to this ATV should be genuine Arctic Cat ATV components designed for use on the ATV and should be installed and used according to instructions.
Prevention Overview You’ll find it important to dress cor- rectly for ATV riding in order to pre- When using an ATV, prevention is the vent scraped skin and serious head name of the game. “Had you only injuries. It’s easy and could save you known”...
Prevention Helmet These helmets should provide full-face protection. Your helmet is the most important piece of protective gear for safe riding. If you drop or damage your helmet, get A helmet can prevent a severe head a new one immediately. Your helmet injury.
Prevention Condition of the ATV The second step in Prevention is checking the condition of your ATV. Chances are good that you’ll be using your ATV in some rough terrain, and there’s no way you want your brakes to go out when riding downhill. You need to check the fol- lowing parts on your ATV before every ride.
Prevention 5. CHASSIS AND Check: DRIVE TRAIN 1. Free, smooth range of motion Grass and leaves can gum-up your sus- pension and shocks. Clear and clean 3. LIGHTS AND the suspension arms, shock absorbers/ ELECTRICAL springs, and fenders. Check smooth- Turn the hi-beam and lo-beam on and ness by turning the handlebar full-left off to make sure they work.
Prevention Identification For rides that are longer in duration and distance, the following additional items If something does happen to you, the are recommended: emergency personnel will want to know who you are and whom to con- • Cellular Phone tact.
Active Riding Overview Starting the Engine “Active Riding” is the second part of Always start with the ATV on a flat, “P.A.S.S.” It involves an understanding level surface. Carbon monoxide poi- of how your body weight, balance, soning can kill you, so keep your ATV gravity, and physical forces affect the outside while it’s running.
Active Riding Another way to remember the starting procedure is by using the acronym “BONE-C.” It stands for: BRAKES NEUTRAL ENGINE CHOKE Starting A Cold Engine NOTE: If the engine RPM starts to decrease or if the engine starts 1.
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Active Riding NOTE: The high range is for nor- mal riding with light loads. The low range is for carrying heavy loads or trailer towing. Compared to HIGH range, the LOW range posi- tion provides slower speed and greater torque to the wheels. CAUTION Always shift into low range when KM203A...
! WARNING Your safety depends on using safe rid- ing techniques. Statistics from the U.S. Use only Arctic Cat approved brake Consumer Product Safety Commission fluid. Never substitute or mix differ- (CPSC) say that inexperienced riders ent types or grades of brake fluid.
Active Riding Wide Turns 3. Move the shift lever from N and select a desired gear; then slowly About 20% of ATV accidents happen compress the throttle lever while during turns. If you don’t understand releasing the hand brake. turning techniques, it’s easy for the Leaning, Weight Shift, ATV to get away from you by losing and Balance...
Active Riding Sharp Turns Quick Turns After mastering wide turns, practice Quick turns are the most difficult turns the advanced skill of sharp turns. and should only be done after you are experienced with your ATV. ATV-203 ATV-202 1. Ease off the throttle as you 1.
Active Riding K-Turns 1. Stop where you are, apply the brakes, and shift to neutral. Use K-turns if you accidentally stall while riding uphill; you need to take 2. Shut off the engine. action before the ATV rolls backward 3. Keep your body weight shifted down the hill.
Active Riding Riding Downhill Success in riding downhill depends on how well you know your brakes—take it easy on them, or you could flip over. ATV-0032 ATV-0018 ATV-0033 1. Accelerate before you start climb- ing; then maintain a steady pace. 2.
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Active Riding Swerving Swerving is usually an emergency reac- tion to avoid an obstacle but is similar to quick turns. The difference is that quick turns involve slight acceleration in the turn; don’t accelerate if you swerve. ATV-0017 ATV-0028 ATV-0029 1.
Active Riding Crossing Obstacles 5. Apply a little throttle when the front tires make contact with the Crossing obstacles is risky; avoid it if obstacle. possible. Riding over logs, rocks, and ruts means combining all the active rid- 6. Lean forward and release the throt- tle when the front tires clear the ing skills into one big motion.
Active Riding Skidding or Sliding 5. If the ATV continues to roll back- ward, dismount immediately on If you lose control after hitting sand, the uphill side. ice, mud, or water: Crossing Water 1. Turn your handlebar into the direc- Your ATV can only handle water up to tion of the slide.
Active Riding 6. You have to assume that oncoming cars don’t see you, and if they do, ! WARNING they won’t be able to predict your Do not attempt to free frozen brakes actions. by pouring warm water on the brake 7.
Sound Judgment Overview 8. Do you hurt yourself because you do things that are out of your You are not invincible. Knowing that ability range? the first “S” in “P.A.S.S.” stands for “Sound Judgment” means you need to Never Sometimes Often use yours.
Sound Judgment Paved Surfaces Environment Don’t do it! The ATV isn’t designed The environment you operate an ATV in for pavement. Its handling becomes is often harsh and sometimes dangerous more difficult on paved surfaces. if you don’t take proper precautions. Trail Riding Weather Use sound judgment when trail riding;...
Sound Judgment Trail Signs ATV-0068 Hikers Those Around You With the renewed interest in hiking, People do all kinds of things that you camping, and other outdoor activities, can’t predict or control. people can show up in remote areas Riding Companions where you would never expect them.
Sound Judgment Load Capacity Ratings Equipment Chart The last thing you expected was that Arctic Cat ATV Load Capacity Ratings your ATV would break down in the middle of the field... it’s usually so reli- Item Specifications able that sometimes you forget the...
All parts ability to make good, safe choices. and accessories installed on this ATV must be genuine Arctic Cat parts Alcohol and Drug and accessories designed for use on Consumption this ATV. Install and use them accord- ing to instructions.
Sound Judgment Be aware of prescription and over-the- Don’t ride: counter medications. Drowsiness and impaired judgment can be caused by a 1. When you’re tired wide variety of medications. The same Reckless Riding is true of allergy, cold, flu, and head- ache medications.
Supervision Overview TESTIMONIAL You’re responsible for supervising DOCUMENT#: N37023A1 those who ride your ATV. Your wisdom CITY/STATE: MOOERSFORKS, NY is valuable... it’ll bring them all back SEX: F safely—your friends, your family, your AGE: 5 BODY PART: UPPER TRUNK relatives, and your ATV. It’s crucial DATE ACCIDENT: 6-29-93 that you consider yourself a supervisor DISPOSITION: DOA...
Supervision Remember that regardless of Arctic Cat and the ATV Safety Institute recommend that all ATV operators ride experience, you should never let the appropriate-sized ATV according to anyone under the age of 16 oper- age. ate your ATV Speed Limitations...
PARTS AND ACCESSORIES When in need of replacement parts, oil, or accessories for your Arctic Cat ATV, be sure to use only GENUINE ARCTIC CAT PARTS, OIL, AND ACCESSORIES. Only genuine Arctic Cat parts, oil, and accessories are engineered to meet the standards and requirements of your Arctic Cat ATV.
GENERAL INFORMATION ATV IDENTIFICATION NUMBERS The Arctic Cat ATV has two identifica- tion numbers: Vehicle Identification Number (VIN) and Engine Serial Number (ESN). The VIN is located on the front of the frame. ATV-0055 CONTROL LOCATIONS AND FUNCTIONS Ignition Switch The ignition switch has three positions.
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To engage the forward gear from neu- CAUTION tral, move the shift lever outward and forward. Leaving the ignition switch in the ON or LIGHTS position for a long To engage reverse gear from neutral, period of time when the engine is move the shift lever outward and rear- not running may cause the battery ward into the R position.
NOTE: The brake lever lock must KM161C lock the wheels. If it doesn’t, take Emergency Stop the ATV to an authorized Arctic Cat Switch ATV dealer for service. OFF position - The ignition circuit is off. The engine cannot be started or will not run.
Throttle Lever RUN position - The ignition circuit is on. The engine can start and run. Control engine RPM with the position of the throttle lever. Operate this lever Starter Button with the thumb. Pushing it forward Pushing in on this button activates the increases engine RPM and allowing it starter motor.
Fuel Valve INDICATOR LIGHTS (Utility) The fuel valve is incorporated in the gas tank. There are three positions: ON, RES (reserve), and OFF. KM123A 1. Low Range Indicator - A white light will illuminate when the shift KM146A lever is in the “low range” posi- In the OFF position, the valve will pre- tion.
LCD through mode and reset operations. CAUTION 3. Coolant Temperature Indicator Arctic Cat does not recommend (3) - Displays approximate engine using a pressure washer to clean coolant temperature. the radiator core. The pressure may bend or flatten the fins causing ...
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There is no 12-hour AM/PM desig- CAUTION nation. Arctic Cat does not recommend B. Minute Set: Press and hold using a pressure washer to clean Mode/Set Button (1) until the the radiator core. The pressure may minute display flashes; then...
GAS/VENT HOSES OIL LEVEL INSPECTION WINDOW Replace the gas hose every two years. Damage from aging may not always be The oil level inspection window is visible. Do not bend or obstruct the rout- located on the lower-right side of the ing of the carburetor vent hose.
Always refer to the ATV Load Capacity TRANSPORTING ATV Ratings Chart for proper capacities. When transporting the ATV, Arctic Cat ! WARNING recommends that the ATV be in its nor- mal operating position (on all four...
Since gasoline expands as its tempera- oil, which has been specifically formu- ture increases, the gas tank must be lated for use in this Arctic Cat engine. filled to its rated capacity only. Expan- Although Arctic Cat ACX All Weather...
Do not attempt sudden stops or put ATV may be taken to an authorized yourself into a situation where a sud- Arctic Cat ATV dealer for this initial den stop will be required until the service. brake pads are properly burnished.
ATV is important for optimum tenance procedures or checks, take the performance. Follow the Mainte- ATV to an authorized Arctic Cat ATV nance Schedule and all ensuing dealer for professional service. maintenance instructions/informa- tion.
MAINTENANCE SCHEDULE After Item Page break- 1 month 3 months 6 months Air filter (Engine) Air filter (V-belt housing) Battery * Brake components Inspect every time before riding Inspect every time before riding Brake fluid *Replace every 2 years Brake hoses *Replace every 4 years * Chassis nuts and bolts —...
! WARNING If leakage or damage is detected, take the ATV to an authorized Arctic Cat Never check the coolant level when ATV dealer for service. Also, the cool- the engine is hot or the cooling sys- tem is under pressure.
GENERAL NOTE: When the ATV is operated LUBRICATION in extremely cold weather (-23°C/ -10°F or colder), a small amount of Cables leakage may be present. Unless the leakage is excessive, replace- None of the cables require lubrication; ment is not necessary. however, it is advisable to lubricate the ends of the cables periodically with a The shock absorber has a spring force...
2. Remove the fill plug. Be careful not to allow contaminates to enter the opening. KM147A KM104A 3. Remove the drain plug and drain the lubricant into a drain pan. CD628 5. Install the O-ring, screen/filter, compression spring, and the O- ring;...
If brake system before each use. found, take the ATV to an authorized Always maintain brakes according Arctic Cat ATV dealer to have the to the Maintenance Schedule. brake hoses replaced. Brake Fluid Brake Pads Check the brake fluid level in the hand brake fluid reservoir.
Tie Rod Boots (Inner and Outer/Right and Left) KM161B 3. Attempt to push the ATV. NOTE: The brake lever lock must lock the wheels. If it doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service. KM117B...
If the owner does not feel qualified, take the 5. If the meter reads less than speci- ATV to an authorized Arctic Cat fied voltage, charge the battery ATV dealer for this service. This using the following guidelines.
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11.5 or less 0-24% 20 hours the electrical system. (minimum) NOTE: Arctic Cat highly recom- NOTE: If the battery voltage is mends all ATV batteries be con- 11.5 DC Volts or less, some char- nected to a maintenance charger gers may “cut off”...
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Jump-Starting 3. Inspect the vehicle to be used for jump-starting to determine if volt- NOTE: Arctic Cat does not rec- age and ground polarity are com- ommend jump-starting a vehicle patible. The vehicle must have a with a dead battery but rather to...
ENGINE IDLE RPM 2. Turn the throttle cable adjuster (2) ADJUSTMENT until the throttle lever has proper free-play of 3-5 mm (1/8 - 1/5 in.). 3. Tighten the jam nut (1) against the throttle housing securely; then slide the rubber boot over the adjuster.
NOTE: Foam Air Filter Cleaner Failure to inspect the air filter fre- and Foam Air Filter Oil are avail- quently if the ATV is used in dusty, able from Arctic Cat. wet, or muddy conditions can dam- age the engine.
AIR FILTER HOUSING The presence of any of the conditions DRAIN TUBE requires drive chain replacement. Take the ATV to an authorized Arctic Cat Periodically (weekly) check the drain ATV dealer for this service. tube for gasoline or oil accumulation.
If the owner does not feel qualified, take the Adjusting Tension ATV to an authorized Arctic Cat ATV dealer for this service. To adjust the drive chain tension, use the following procedure.
! WARNING tenance performed by an authorized Failure to tighten the wheel nuts to Arctic Cat ATV dealer or a qualified the specified torque value can be tire repair station. hazardous. If the wheel nuts are not...
CAUTION ! WARNING Use only specified bulbs indicated Wait until the muffler cools to avoid in the chart as replacement bulbs. burns. Headlight 1. Remove the cap screw (1) securing spark arrester; then remove the NOTE: The bulb portion of the arrester (2).
Grasp the new period of use, consult an authorized bulb with a clean cloth. Arctic Cat ATV dealer immediately. Taillight/Brakelight TOOLS To replace the taillight/brakelight bulb, A basic tool kit, located under the seat, use the following procedure.
Arctic Cat recommends the following to specifications. procedure to prepare the ATV for stor- 8. Fill the cooling system with prop- age. An authorized Arctic Cat ATV erly mixed coolant. dealer should perform this service; however, the owner/operator may per- 9.
The warranty periods are as follows: 1. Six months from the date of sale — for an Arctic Cat ATV used for recreational pur- poses. 2. Ninety days from date of sale — for an Arctic Cat ATV used for commercial purposes, including rental operations.
(included with each new ATV) is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate warranty coverage.
OR WARRANTY TRANSFER Arctic Cat Inc. keeps on file the current name and address of the owner of this ATV. This will allow Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage.
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- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...
Manual. Arctic Cat recommends the retention of all receipts covering maintenance per- formed on the ATV, but Arctic Cat cannot deny warranty solely for the lack of receipts or for failure to ensure the performance of all scheduled maintenance on the emission control system.
STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA-certified Arctic Cat ATV’s are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely.
ARCTIC CAT EMISSION CONTROL SYSTEM LIMITED WARRANTY Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B.
Date of Issue: December, 2004 EC Machinery Directive 98/37/EC Date of Issue: June, 1993 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: DVX 300 300 Utility Standards to which conformity is declared: IEC 801-2:1991...
2. VEHICLE IDENTIFICATION NUMBER: 3. ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen.
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