Torque Specifications - Arctic Cat DVX 400 2008 Service Manual

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Torque Specifications

DRIVE TRAIN COMPONENTS
Part
Engine Mounting Bolt
Engine Mounting Bracket
Cap Screws
Rear Axle Housing
Hub Nut
Wheel Lug Nuts
Rear Driven Sprocket Mount-
ing Cap Screw*
Rear Axle Nut*
Engine Drive Sprocket Cap
Screw*
EXHAUST COMPONENTS
Exhaust Pipe
Muffler Connection Bolt
Muffler Mounting Bolt
ELECTRICAL COMPONENTS
Neutral Switch Cap Screw
Cooling Fan Thermo-Switch Radiator
Engine Coolant Temperature
Switch
Starter Motor Lead Cable Nut Starter
Starter Motor Through-Bolt
STEERING COMPONENTS
Handlebar Clamp Cap Screw Steering Head
Steering Post Holder Cap
Screw
Steering Post Nut
Upper And Lower Ball Joint
Nuts
Tie Rod End Nut
Tie Rod Lock Nut
BRAKE COMPONENTS
Brake Hose Union Bolt
Brake Disc Cap Screw*
(Front/Rear)
Brake Air Bleeder Valve
Brake Caliper Mounting Cap
Screw
Brake Master Cylinder
(Front/Rear)
Brake Caliper Holder Pin
(Front/Rear)
Brake Caliper Slide Pin
(Front/Rear)
Front Brake Pipe Nut
Brake Caliper (Rear)
Brake Pad Mounting Pins
Rear Master Cylinder Push
Rod Lock Nut
Rear Brake Pedal Nut *
Parking Brake Cap Screw
Parking Brake Adjuster Lock
Nut
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Torque
Part Bolted To
kg-m ft-lb
Frame 6.6 48
Frame 2.6 19
Swing Arm 10 72
Front/Rear 6 43.5
Hub 6 43.5
Driven Sprocket 5.4 39
Hub
Axle 18 130
Output Shaft 1 7
Engine 2.3 16.5
Exhaust Pipe 2.3 16.5
Frame 2.3 16.5
Engine 0.7 5
2 14.5
Cylinder Head 1.2 9
0.6 4
Right-Side Cover 1.2 9
2.6 19
Frame 2.3 16.5
Steering Post 4.8 35
Steering Knuckle 2.9 21
Steering Knuckle 2.9 21
Tie Rod 2.9 21
Master Cylinders/ 2.3 16.5
Calipers
Hub (F)/Flange (R) 2.3 16.5
Caliper 0.6 4
Steering Knuckle/ 2.6 19
Swing Arm
Handlebar/Frame 1 7
Brake Caliper 1.8 13
Brake Caliper 2.3 16.5
Brake Line/Junction 1.6 11.5
Block
Swing-Arm Housing 2.6 19
Caliper 1.8 13
Push Rod 1.8 13
Frame 1.1 8
Caliper 2.8 20
Caliper 1.8 13
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CHASSIS COMPONENTS
Part
Footrest Mounting Cap
Screw *
SUSPENSION COMPONENTS (Front)
A-Arm Pivot Nut
Front Shock Absorber
Mounting Nut*
(Upper/Lower)
SUSPENSION COMPONENTS (Rear)
Swing Arm Pivot Nut
Rear Shock Absorber
Mounting Nut (Upper/Lower)
Rear Swing Arm Cap Screw Nut Plate
Front Arm Nut
Rear Arm Nut
ENGINE/TRANSMISSION
Valve Cover
Spark Plug
Cylinder Head 10 mm
6 mm
Oil Galley Plug
Cylinder Nut
Camshaft Journal
Balancer Driven Gear
Primary Drive Gear
Magneto Rotor/Flywheel
Clutch Sleeve Hub
Crankcase Cap Screw
Engine Oil Level Plug
Engine Oil Drain
Engine Oil Drain
Shift Arm Stopper*
Shift Cam Driven Gear
Camshaft Chain Tensioner
Adjuster
Camshaft Chain Tensioner
Mounting
Camshaft Chain Tension
Spring Holder Plug
Oil Hose Union Bolt
Timing Plug
Fuel Valve
* w/Red Loctite #271
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Torque
Part Bolted To
kg-m ft-lb
Frame 5.5 40
Frame 6.5 47
Frame 5.8 43
Frame 9.5 69
Frame/Swing Arm 6 43.5
10 72.5
Front Arm 7.7 56
Rear Arm 7.7 56
Cylinder Head 1.4 10
Cylinder Head 1.1 8
Cylinder 4.65 33.5
Cylinder 1 7
Cylinder Head 1.4 10
Crankcase 1 7
Cylinder Head 1 7
Balancer Shaft 5 36
Driveshaft 13.9 101
Crankshaft 12 87
Primary Drive 7 50.5
Crankcase 1.1 8
Crankcase 0.6 4
Crankcase 2.1 15
Oil Tank 1.15 8.5
Left Case 1.9 14
Shifter Shaft 2.4 17
Cam Chain 1 7
Tensioner
Cylinder Head 1 7
Cam Chain 3 22
Tensioner
Crankcase 2.3 16.5
Left Case 2.3 16.5
Gas Tank 0.4 3
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