Arctic Cat DVX 300 Operator's Manual
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Arctic Cat DVX 300 Operator's Manual

2015
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See also: Service Manual , User Manual
O P E R A T O R ' S M A N U A L
!
Operating this ATV if you are under
the age of 16 increases your chance
UNDER
16
of severe injury or death.
NEVER operate this ATV if you are
under 16.
WARNING
300 Utility
DVX 300
www.arcticcat.com
Do not remove this Operator's Manual from this ATV
according to the guidelines and agreement with the U.S.
Consumer Product Safety Commission.
Read this manual carefully.
It contains important safety
information.

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Summary of Contents for Arctic Cat DVX 300

  • Page 1 Operating this ATV if you are under Read this manual carefully. the age of 16 increases your chance UNDER It contains important safety of severe injury or death. information. NEVER operate this ATV if you are under 16. 300 Utility DVX 300 www.arcticcat.com...
  • Page 2 ATV prior to riding. call 613-739-1535. Pour votre sécurité, il est importante que This Arctic Cat ATV Operator’s Manual tout opérateur est formé correctement pour should be considered a permanent part of opérer un VTT. Un cours d’instruction est the ATV and must remain with the ATV disponible: pour les propriétaires cana-...

  • Page 3: Foreword

    All information in this manual is based on the latest product data and specifica- tions available at the time of printing. Arctic Cat Inc. reserves the right to make product changes improvements which may affect illustrations or explana-...

  • Page 4: Table Of Contents

    Limited Warranty ........71 BONEC..........32 Warranty Procedure/Owner Starting A Cold Engine ..... 33 Responsibility........72 Handling the ATV (Active Riding Arctic Cat ATV Emission Control Techniques) ........35 Warranty Statement......73 Tips............. 41 U.S. EPA Emission Control Statement/ General Information ......43-52 Warranty Coverage - ATV (U.S.

  • Page 5: Division I - Safety

    • Always have the ATV checked by an ding or sliding out of control. authorized Arctic Cat ATV dealer if it • Never operate an ATV in fast flowing has been involved in an accident.

  • Page 6: Atv Safety Alert

    ATV Safety Alert The Consumer Product Safety Commis- * Never carry a passenger on an ATV. sion has concluded that ALL-TERRAIN Carrying a passenger may upset the VEHICLES (ATV’s) may present a risk balance of the ATV and may cause it of DEATH or SEVERE INJURY in cer- to go out of control.

  • Page 7: Rider Training Course

    Rider Training Course Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any previous ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after completing the training course (U.S.

  • Page 8: Hangtag & Warning Information

    2258-432 2258-133 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 2436-149. Indicates a hazardous situation which, if not ! WARNING avoided, could result in death or serious injury.

  • Page 9: Warning Labels (Utility)

    Warning Labels (Utility) KM152C Indicates a hazardous situation which, if not ! WARNING avoided, could result in death or serious injury.

  • Page 10: Warning Labels (Dvx)

    Warning Labels (DVX) KM169E Indicates a hazardous situation which, if not ! WARNING avoided, could result in death or serious injury.

  • Page 11: Warnings

    They should then regularly practice the skills learned in the course and the operating techniques described in this Operator’s Manual. For more information about the training course, contact an authorized Arctic Cat ATV dealer or call 1-800-887-2887 (U.S.) or 1-613-739-1535 (Canada).
  • Page 12 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces. WHAT CAN HAPPEN The ATV’s tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of the ATV and may cause the ATV to go out of control.
  • Page 13 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
  • Page 14 Warnings ! WARNING POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from a foot- rest, your foot or leg may come into contact with the wheels, which could injure you or cause an accident.
  • Page 15 Warnings ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over- turn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual.
  • Page 16 Warnings ! WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over- turn. HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in this Operator’s Manual.
  • Page 17 Never modify the ATV through improper installation or improper use of accessories. All parts and accessories added to this ATV should be genuine Arctic Cat ATV com- ponents designed for use on the ATV and should be installed and used according to instructions.

  • Page 18: Warnings

    Warnings ! WARNING POTENTIAL HAZARD Operating the ATV with improper tires or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on the ATV, or operation of the ATV with improper or uneven tire pressure, may cause loss of control increasing your risk of accident. HOW TO AVOID THE HAZARD Always use the size and type tires specified in this Operator’s Manual for this ATV.

  • Page 19: Prevention

    Prevention Overview You’ll find it important to dress correctly for ATV riding in order to prevent When using an ATV, prevention is the scraped skin and serious head injuries. name of the game. “Had you only It’s easy and could save you time in the known”...

  • Page 20: Condition Of The Atv

    Prevention These helmets should provide full-face protection. TESTIMONIAL If you drop or damage your helmet, get a DOCUMENT#: N490117A1 new one immediately. Your helmet may CITY/STATE: N. HUNTINGDON, PA not protect your head from injury if it has SEX: M AGE: 6 cracks, fissures, or other damage to its BODY PART: HEAD...

  • Page 21: Tires And Wheels

    Prevention 1. TIRES AND WHEELS B. Throttle Correct tire pressure is crucial. Consult The throttle should have a free, smooth the General Maintenance section of this range of motion. If it seems to “stick” at Operator’s Manual for tire pressure any point, refer to the General Mainte- guidelines.

  • Page 22: First Aid And Survival

    Prevention 5. CHASSIS AND DRIVE Tools TRAIN Routine maintenance will generally elim- inate the need for emergency repairs. Grass and leaves can gum-up your sus- Riding on rough terrain could cause loos- pension and shocks. Clear and clean the ening of nuts, bolts, and fasteners. Espe- suspension arms, shock absorbers/springs, cially on long rides, carrying the right and fenders.

  • Page 23: Prevention

    Prevention Emergency Kit with Flashlight and First Aid Carry these items: 1. Flashlight 2. Matches You’ll need several items in your Emer- 3. Flares gency Kit including a flashlight. The 4. First Aid Kit matches will come in handy if you need 5.

  • Page 24: Active Riding

    Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force.

  • Page 25: Sound Judgment

    Sound Judgment Overview 9. Do you tailgate other drivers when you think they’re driving too slow? You are not invincible. Knowing that the first “S” in “P.A.S.S.” stands for “Sound Never Sometimes Often Judgment” means you need to use yours. Do you consider yourself to be pretty 10.

  • Page 26: Those Around You

    Sound Judgment Constantly be aware of your surround- Trail Signs ings before and during your ride. Night Riding Riding at night can be very hazardous. Obstacles and other hazards (that are eas- ily identified during daytime) are much more difficult to see and avoid. When night riding, make sure the lights are properly adjusted and in good working order.

  • Page 27: Equipment

    ATV is detected, DO vehicles coming, that means you’re NOT OPERATE THE ATV. Take the ATV invisible, too. to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair. Hikers Cargo Limitations With the renewed interest in hiking,...

  • Page 28: Personal Choices

    All parts and accessories installed on this ATV TESTIMONIAL must be genuine Arctic Cat parts and DOCUMENT#: X46481A1 accessories designed for use on this CITY/STATE: LAUREL, MS ATV. Install and use them according SEX: M to instructions.

  • Page 29: Sipde

    Sound Judgment Reckless Riding Don’t use alcohol or drugs before or dur- ing your ATV ride. Where excessive or high speed is a fac- tor, the potential for personal injury is THE EFFECTS OF greatly increased. Ride within reason and ALCOHOL* your skill level.

  • Page 30: Supervision

    ATV ATV riding or taken an ATV training course, it’s your responsibility to keep Arctic Cat and the ATV Safety Institute them off your ATV. It can be dangerous recommend that all ATV operators ride (especially for under-aged children)—all the appropriate-sized ATV according to the more reason for you to be firm.

  • Page 31: Division Ii - Operation/ Maintenance

    300 ml (10 fl oz) - Change 500 ml (16.9 fl oz) - Change Gasoline (Recommended) 87 Octane Regular Unleaded Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic) Transmission Lubricant SAE Approved 80W-90 Hypoid (Recommended) Rear Drive Lubricant Capacity...

  • Page 32: Location Of Parts And Controls (Utility)

    Location of Parts and Controls (Utility) 1. Battery 2. Headlights 3. Hand Brake Lever 4. Fuel Valve 5. Choke Lever 6. Seat Lock Lever 7. Rear Foot Brake 8. Recoil Starter KM091A 9. Engine Stop Switch 10. Brake Lever Lock 11.

  • Page 33: Location Of Parts And Controls (Dvx)

    Location of Parts and Controls (DVX) 1. Battery 2. Headlight 3. Hand Brake Lever 4. Fuel Valve 5. Choke Lever 6. Seat Lock Lever 7. Rear Foot Brake 8. Shift Lever 9. Brake Lever Lock KM186A 10. Engine Stop Switch 11.

  • Page 34: Atv Operation

    ATV Operation 1. Ensure that the fuel valve is in the Basic Operating ON position. Maneuvers 2. Mount the ATV and sit down. Active riding and basic maneuvers are 3. Compress the hand brake; then the foundation of your ATV ride. Without engage the brake lever lock.

  • Page 35: Starting A Cold Engine

    ATV Operation Starting A Cold Engine Shifting (Utility) 1. Turn off all electrical accessories This ATV has a dual-range automatic (lights, etc.); then rotate the ignition transmission with reverse. To shift the switch key to the first position (ON) ATV, follow these steps: leaving the headlights OFF.

  • Page 36: Dismounting The Atv

    ! WARNING Use only Arctic Cat approved brake fluid. Never substitute or mix differ- ent types or grades of brake fluid. Brake loss can result. Check brake...

  • Page 37: Handling The Atv (Active Riding Techniques)

    ATV Operation Leaning, Weight Shift, Handling the ATV and Balance (Active Riding When you turn, the trick is to move for- Techniques) ward and slide over to the side of the seat Active riding involves moving your body. that’s on the inside of the turn. Support You must learn to lean and shift your your body weight on the outside footrest.

  • Page 38: Sharp Turns

    ATV Operation Sharp Turns After mastering wide turns, practice the advanced skill of sharp turns. ATV-0046 ATV-0045 ATV-0044 ATV-202 1. Ease off the throttle as you approach 1. Ease off the throttle as you approach the turn to slow down. the turn to slow down.

  • Page 39: Quick Turns

    ATV Operation Quick Turns K-Turns Quick turns are the most difficult turns Use K-turns if you accidentally stall and should only be done after you are while riding uphill; you need to take experienced with your ATV. action before the ATV rolls backward down the hill.

  • Page 40: Riding Uphill

    ATV Operation 4. Get off the ATV on the uphill side. 1. Accelerate before you start climb- ing; then maintain a steady pace. 5. If you’re to the left of the ATV, turn the handlebar all the way left. 2. Lean as far forward as possible. For steeper hills, come off your seat to 6.
  • Page 41 ATV Operation ATV-0030 ATV-0028 ATV-0031 ATV-0029 1. Shift your body weight as far back 1. Keep your speed low and consistent. on the seat as possible. 2. Shift all your body weight to the 2. Shift into low range; stay out of neu- uphill side of the seat;...

  • Page 42: Crossing Obstacles

    ATV Operation ATV-0016 ATV-0026 ATV-206 1. Ease off the throttle as you approach the obstacle. ATV-0027 2. Turn the handlebar. At the same 1. Keep your speed way down; less time, shift your weight and balance than 5 mph. as you swerve. Use the principles of 2.

  • Page 43: Tips

    ATV Operation 1. Use the ATV’s momentum to clear 2. Engage the brake lever lock. the obstacle. 3. Find something to block the rear 2. Don’t pull up on the handlebar. tires. Stalling on a Hill 3. Don’t apply the throttle. If you use the right method for riding Tips uphill, this shouldn’t happen.

  • Page 44: Stopping The Engine

    ATV Operation 1. Stop completely on the shoulder of 3. If the brakes are frozen, take the the road. ATV to a warmer area to thaw out the brakes. 2. Check both directions for traffic. ! WARNING 3. Crossing near a blind corner or inter- section is dangerous;...

  • Page 45: General Information

    ATV Identification Control Locations and Numbers Functions Ignition Switch The Arctic Cat ATV has two identifica- tion numbers: Vehicle Identification The ignition switch has three positions. Number (VIN) and Engine Serial Num- ber (ESN). The VIN is located on the front of the frame.

  • Page 46: Brake Lever Lock

    3. Attempt to push the ATV.  NOTE: The brake lever lock must lock the wheels. If it doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service. ! WARNING Always check to be sure that the brake lever lock has been disengaged before operating the ATV.

  • Page 47: Engine Stop Switch

    Engine Stop Switch ! WARNING OFF position - The ignition circuit is off. Never use the brake lever lock as a The engine cannot be started or will not parking brake or depend on it to hold run. If the emergency stop switch is used to the ATV when parking on a hill.

  • Page 48: Indicator Lights (Utility)

    Throttle Lever Control engine RPM with the position of the throttle lever. Operate this lever with the thumb. Pushing it forward increases engine RPM and allowing it to retract decreases engine RPM. KM146A In the OFF position, the valve will pre- vent gasoline flow to the carburetor.

  • Page 49: Indicator Lights (Dvx)

    CAUTION running, the ignition switch is in the LIGHTS position, and the headlight Arctic Cat does not recommend switch is in the HI beam position. using a pressure washer to clean the radiator core. The pressure may bend 3.
  • Page 50 Mode/Set Button (2) to select the desired minute. When the CAUTION desired minute is displayed, Arctic Cat does not recommend using release the button. a pressure washer to clean the radia-  NOTE: When the button is released tor core.

  • Page 51: Gas/Vent Hoses

    Gas/Vent Hoses Replace the gas hose every two years. Damage from aging may not always be visible. Do not bend or obstruct the rout- ing of the carburetor vent hose. Make certain that the vent hose is securely con- nected to the carburetor and hose holder and the opposite end is always open.

  • Page 52: Trailering And Towing (Utility)

    Transporting ATV ! WARNING When transporting the ATV, Arctic Cat recommends that the ATV be in its normal Make sure the loads on the front and operating position (on all four wheels) and rear racks will not interfere with the the following procedure be used.
  • Page 53 Expansion room must be maintained in the tank particu- The recommended oil to use is Arctic Cat larly if the tank is filled with cold gaso- ACX All Weather synthetic engine oil, line and then moved to a warm area.

  • Page 54: Engine Break-In

    Brake pads must be burnished to achieve operator, the ATV may be taken to an full braking effectiveness. Braking dis- authorized Arctic Cat ATV dealer for this tance will be extended until brake pads initial service. are properly burnished.

  • Page 55: General Maintenance

    Arctic Cat ATV dealer for inspection and adjustment or repair. If the owner/operator does not feel qualified to perform any of these maintenance procedures or checks, take the ATV to an authorized Arctic Cat ATV dealer for pro- fessional service.

  • Page 56: Cooling System

    If leakage or dam- type antifreeze. age is detected, take the ATV to an autho- rized Arctic Cat ATV dealer for service. ! WARNING Also, the coolant level should be checked periodically. Never check the coolant level when...

  • Page 57: General Lubrication

    Engine Oil and Screen The shock absorber has a spring force adjustment sleeve with five adjustment  NOTE: Refer to the recommended positions to allow the spring to be oil viscosity chart (on page 51) in adjusted for different riding and loading this manual for the proper engine oil.

  • Page 58: Transmission Lubricant

    CD628 KM106A 5. Install the O-ring, screen/filter, com- 4. Install the drain plug and tighten to pression spring, and the O-ring; then 22 ft-lb. secure with the screen/filter cap. 5. Pour correct amount of recommended Tighten cap to 11 ft-lb. lubricant (see specifications chart) into the fill plug hole;...

  • Page 59: Hydraulic Brakes

    Carefully inspect the hydraulic brake hoses check for any leaks around the drain for cracks or other damage. If found, take and fill plugs. the ATV to an authorized Arctic Cat ATV Hydraulic Brakes dealer to have the brake hoses replaced. Brake Pads...

  • Page 60: Protective Rubber Boots

    NOTE: The brake lever lock must 2. Remove both front wheels. lock the wheels. If it doesn’t, take the ATV to an authorized Arctic Cat 3. Inspect the four tie rod boots for ATV dealer for service. cracks, tears, or perforations.
  • Page 61  nance will damage the battery if NOTE: Optional battery charging connected over extended periods. adapters are available from your authorized Arctic Cat dealer to con- Charging nect directly to your vehicle from the recommended chargers to simplify  NOTE: Arctic Cat recommends the maintenance charging process.
  • Page 62 Arctic Cat dealer for The vehicle must have a 12-volt DC, further troubleshooting. negative ground electrical system.

  • Page 63: Spark Plug

    Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a light brown color. To help prevent cold weather fouling, 0744-527 ...

  • Page 64: Throttle Cable Adjustment

    If one is not available, take the remove the two screws securing the ATV to an authorized Arctic Cat ATV dealer. filter housing to the front fender. To adjust idle RPM: 2. Remove the filter housing cover. Tap 1.

  • Page 65: Air Filter (Engine)

    NOTE: Foam Air Filter Cleaner wet, or muddy conditions can dam- and Foam Air Filter Oil are available age the engine. from Arctic Cat. 1. Remove the seat. 5. Squeeze the element by pressing it 2. Remove the air filter housing cover between the palms of both hands to by unseating the two retaining clips;...

  • Page 66: Air Filter Housing Drain Tube

    • Excessive wear the axle hub and rear sprocket. The presence of any of the conditions requires drive chain replacement. Take the ATV to an authorized Arctic Cat ATV dealer for this service.  NOTE: If the drive chain is worn or damaged, the sprockets may also be worn or damaged.

  • Page 67: Tires

    (2) to 8 rims. If proper tools and related items are ft-lb. not available, have this maintenance per- formed by an authorized Arctic Cat ATV  NOTE: Drive chain adjustments dealer or a qualified tire repair station.

  • Page 68: Muffler/Spark Arrester

     7. Tighten the nuts in a crisscross pat- NOTE: If the screen is damaged in tern to 40 ft-lb. any way, it must be replaced. 3. Install the spark arrester and secure ! WARNING with the cap screw. Failure to tighten the wheel nuts to Light Bulb Replacement the specified torque value can be The wattage rating of each bulb is shown...

  • Page 69: Fuses

    To replace the taillight/brakelight bulb, Arctic Cat ATV dealer immediately. use the following procedure. Tools 1. Remove the two screws and remove the lens.

  • Page 70: Preparation For Storage

    ATV for storage. absorbers, and drive chain. An authorized Arctic Cat ATV dealer should perform this service; however, the 7. Tighten all nuts, bolts, cap screws, owner/operator may perform this service and screws.

  • Page 71: Preparation After Storage

    Preparation after Storage Taking the ATV out of storage and cor- 7. Check the entire brake systems rectly preparing it will assure many miles (fluid level, pads, etc.), all controls, and hours of trouble-free riding. Arctic headlights, taillight, brakelight, and Cat recommends the following procedure headlight aim;...

  • Page 72: Maintenance Record

    Maintenance Record DATE HOURS SERVICE PERFORMED/NOTES...

  • Page 73: Limited Warranty

    Arctic Cat ATV dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat ATV dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply.

  • Page 74: Warranty Procedure/Owner Responsibility

    At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate war- ranty coverage.

  • Page 75: Arctic Cat Atv Emission Control Warranty Statement

    Manual. Arctic Cat recommends the retention of all receipts covering maintenance per- formed on the ATV, but Arctic Cat cannot deny warranty solely for the lack of receipts or for failure to ensure the performance of all scheduled maintenance on the emission control system.

  • Page 76: U.s. Epa Emission Control Statement

    Wiring Owner’s Responsibilities The owner of any ATV warranted under this Arctic Cat Emission Control Statement is responsible for the proper maintenance and use of the ATV as stated in the Operator's Manual. Proper maintenance generally includes replacement and service, at the owner's choosing, such items as air filter, oil and oil filter, or any other part, item, or device related to emissions control as specified in the Operator's Man- ual.

  • Page 77: Arctic Cat Emission Control System Limited Warranty

    Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B.

  • Page 78: Declaration Of Conformity

    Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: DVX 300 300 Utility Standards to which conformity is declared: EN 61000-6-2:2005...

  • Page 79: Change Of Address, Ownership, Or Warranty Transfer

    Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the vehicle is sold to another party.
  • Page 80 Fold Back Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...
  • Page 81 NOTES...
  • Page 82 NOTES...

  • Page 83: Identification Numbers Record

    2. VEHICLE IDENTIFICATION NUMBER: 3. ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen.
  • Page 84 • avoid paved surfaces - pavement may seriously affect handling and control LOCATE AND READ OPERATOR’S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS © 2014 Arctic Cat Inc. Trademarks of Arctic Cat Inc. Thief River Falls, MN 56701 p/n 2260-282 ®TM...

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