Starter Torque Limiter; Servicing Right-Side Components; Primary Clutch Assembly - Arctic Cat DVX 400 2004 Service Manual

2. Install the new starter clutch making sure the flange
side (A) is directed toward the rotor/flywheel; then
install the six Allen-head cap screws and tighten
securely. Apply engine oil to the starter clutch
assembly.
3. Install the starter driven gear (1) into the starter
clutch; then check that the rotor (2) turns in the direc-
tion of the arrow (3) while holding the driven gear.
Check in several positions and make certain the rotor
never turns opposite the arrow.
22
SP207

Starter Torque Limiter

NOTE: Do not attempt to disassemble the starter
torque limiter. It is not serviceable.
To check the slip-torque of the starter torque limiter, use
a holding fixture, special socket, and a torque wrench as
shown. If the slip-torque is not within 3.0-5.5 kg-m (22-
40 ft-lb), replace the starter torque limiter.
ATV2163
Servicing Right-Side
NOTE: Whenever a part is worn excessively,
cracked, damaged in any way, or out of tolerance,
replacement is necessary.
SP208

PRIMARY CLUTCH ASSEMBLY

(Inspecting/Measuring)
NOTE: Prior to inspecting and measuring compo-
nents, it is recommended that all components be
removed from the primary driven gear assembly
and be cleaned.
NOTE: Keep all clutch components in order and
set aside for assembly after the primary driven
gear is installed on the driveshaft.
Components
SP209
SP210