Checking The Freewheel; Replacing The Freewheel Hub; Starter - KTM 2003 950 Adventure Repair Manual

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2
3
3
5
6

Checking the freewheel

– Insert the freewheel gear
– You should be able to turn the freewheel gear in a counterclockwise
direction.
– The freewheel gear should block without backlash in a clockwise
direction.
– Check the reduction gear
replace if necessary.
1

Replacing the freewheel hub

– Remove the 6 bolts, tap the side of the freewheel hub with a plastic
hammer and remove the freewheel hub.
– Hold the components of the freewheel
– Check the segments in the freewheel for wear.
4
– Check the freewheel hub
wear.
– Apply Loctite 648 to the flange areas on the rotor and the freewheel
hub.
– Mount the freewheel hub on the rotor.
– Apply Loctite 648 along the entire thread length of the screws and
tighten crosswise to 15 Nm - see Technical Information, Chapter 1.
A
LWAYS USE NEW BOLTS
L 648.
OCTITE
– Generously oil the freewheel and insert in the freewheel hub.

Starter

– Since the starter will show little wear after 10,000 starts and the
replacement of individual parts is uneconomical, these steps will not
be described in detail at this point.
– Replace the O-ring
in the freewheel.
1
and the needle bearings
2
at the freewheel running surface for
5
! CAUTION
( 12.9)
QUALITY GRADE
on the starter flange.
6
for wear,
3
together.
4
!
AND COAT BOLT THREAD WITH