Opening The Chain With A Separating/Rivet Tool; Riveting The Chain - KTM 2003 950 Adventure Repair Manual

1
4
3
3
1
5
6
6
6
4
1
3
1
7

Opening the chain with a separating/rivet tool

NOTE: an X-ring chain, type 525 HV (5/8 x 5/16"), is used for the
KTM
600.29.020.000 to separate or rivet the chain according to the
manufacturer's specifications. This special tool consists of a bracket
2
with 2 marks (A and B), a pressing tool
screw, pressing pin
– Place bracket
should face up.
2
– Insert pressing pin
pressing tool
– Apply pressing tool
locking screw must face up.
– Slide bracket
bracket in such a way that the arrow on mark A points to the locking
screw.
– Screw in the locking screw to fix bracket
– Holding pressing tool
screw in the spindle of the pressing tool and press out the chain
through the hole in the bracket.

Riveting the chain

– Grease the connecting link
connect the ends of the chain.
– Fasten another X-ring
6
7
– Place bracket
face up.
– Slide pressing pin
pressing tool
– Insert the chain joint shim
the pressing tool.
7
– Apply pressing tool
to the connecting link
2
up; the hole on the back of the end plate will accommodate pressing
pin
– Slide bracket
bracket in such a way that the arrow on mark A points to the locking
screw.
– Screw in the locking screw to fix bracket
– Holding pressing tool
screw in the spindle of the pressing tool and press on the chain joint
shim
– Loosen the locking screw, remove pressing tool
2
– Apply pressing tool
bracket
points to the locking screw.
– Screw in the locking screw to fix bracket
3
– Holding pressing tool
screw in the spindle of the pressing tool and press both bolts of the
connecting links together.
– Completely remove the separating/riveting tool.
models with LC8-engine.
and the end plate
3
over the chain from behind. The marks (A, B)
1
with the larger diameter into the spindle of
3
and turn spindle back.
2
with pressing pin
2
into pressing tool
1
with a ring wrench (wrench size 27 mm),
2
, slide an X-ring
5
to each bolt.
6
over the chain from behind. The marks (A, B) must
1
with the smaller diameter into the spindle of
3
and turn spindle back.
2
in the end plate
7
with end plate
2
in such a way that the locking screw faces
5
.
3
into pressing tool
1
with a ring wrench (wrench size 27 mm),
2
.
7
to the chain again without end plate
2
must be mounted in such a way that the arrow on mark B
1
with a ring wrench (wrench size 27 mm),
2
10-14
You will need special
with spindle and a locking
2
.
4
to a chain link, the
3
from the side, positioning the
2
in position A.
1
on each bolt and
6
and slide both into
4
and the chain joint shim
4
fromt he side, positioning the
2
in position A.
1
and end plate
2
4
in position B.
1
tool
1
7
.
4
. The