Periodic Maintenance Schedule Index - KTM 2003 950 Adventure Repair Manual

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12
PERIODIC MAINTENANCE SCHEDULE
INDEX
950 ADVENTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-2
990 DUKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-4
950 SUPERMOTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-6
990 ADVENTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-8
950 SUPER ENDURO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-10
MAINTENANCE WORK
CHANGING THE ENGINE OIL AND THE OIL FILTER . . . . . . . . . . . . . . . . . . . . . .12-12
CLEANING THE OIL SCREENS IN THE ENGINE AND OIL TANK . . . . . . . . . . . . . .12-12
CLEANING THE MAGNETS ON THE DRAIN PLUG FOR THE ENGINE AND OIL TANK . .12-12
REPLACING THE SPARK PLUGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-14
CHECKING AND ADJUSTING THE VALVE CLEARANCE . . . . . . . . . . . . . . . . . . .12-15
CHECKING THE CLUTCH LINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-18
CHECKING THE CLUTCH PRESSURE BOOSTER SYSTEM . . . . . . . . . . . . . . . . .12-18
CLEAN THE OIL JET FOR THE CLUTCH LUBRICATION . . . . . . . . . . . . . . . . . . . .12-18
CARBURETOR SYNCHRONIZATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-19
IDLE ADJUSTMENT 950 ADVENTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-19
IDLE ADJUSTMENT 950 SUPERMOTO/SUPER ENDURO . . . . . . . . . . . . . . . . . .12-20
CHECK FAULT MEMORY WITH THE KTM DIAGNOSIS TOOL . . . . . . . . . . . . . . .12-20
PERFORM A STATUS CHECK USING THE KTM DIAGNOSIS TOOL . . . . . . . . . . .12-20
REPLACE THE O-RING OF THE FUEL HOSE CONNECTION . . . . . . . . . . . . . . . . .12-20
CHECKING THE COOLING SYSTEM FOR LEAKAGE AND ANTIFREEZE . . . . . . . . .12-20
CHECKING THE RADIATOR FAN FOR PROPER FUNCTIONING . . . . . . . . . . . . . .12-20
LUBRICATING THE CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-20
CHECKING THE AIR FILTER, REPLACING IF NECESSARY, CLEANING THE AIR FILTER BOX . .12-20
CHECKING THE BRAKE FLUID LEVEL, LINING THICKNESS, BRAKE DISKS . . . . .12-20
CHANGING THE BRAKE FLUID FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-21
CHANGING THE BRAKE FLUID REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-22
CHECKING THE BOLTS ON THE BRAKE SYSTEM FOR FORCE FIT . . . . . . . . . . . .12-22
CHECK ABS FAULT MEMORY WITH THE KTM DIAGNOSIS TOOL . . . . . . . . . . . .12-22
CLEANING THE DUST BOOTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-23
BLEEDING THE FORK LEGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-23
CHECKING THE SWING ARM SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-23
CHECKING/ADJUSTING THE STEERING HEAD BEARING . . . . . . . . . . . . . . . . . .12-23
CHECKING ALL CHASSIS BOLTS FOR FORCE FIT . . . . . . . . . . . . . . . . . . . . . . .12-23
CHECKING THE SPOKE TENSION AND RIM RUN-OUT . . . . . . . . . . . . . . . . . . .12-24
CHECKING THE CHAIN AND CHAIN GUIDES FOR WEAR, FORCE FIT AND TENSION . .12-24
CHECKING THE NUTS/BOLTS ON THE ENGINE SPROCKET AND
THE REAR SPROCKET FOR THE SECURING AGENT AND A TIGHT FIT . . . . . . . . .12-24
CHECKING THE WHEEL BEARING AND JERK DAMPER FOR CLEARANCE . . . . . .12-24
SERVICING THE FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-25
SERVICING THE SHOCK ABSORBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-25
CLEANING AND GREASING THE STEERING HEAD BEARING AND SEALING ELEMENTS . .12-25
CLEANING AND ADJUSTING THE CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . .12-26
CHANGING THE COOLING LIQUID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-26